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Tennant
Scrubber
5400
Tennant 5400 Service Manual
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330735
Rev
. 00 (3–01)
Service Manual
5400
2
Table of Contents
General Information
3
Table of Contents
3
Safety Precautions
5
Specifications
7
MACHINE DIMENSIONS - 610Mm (24 In) and 660Mm (26 In) DISK MODELS
8
MACHINE DIMENSIONS - 610Mm (24 In) CYLINDRICAL BRUSH MODEL
9
Troubleshooting
10
Machine Jacking
12
Machine Transporting
12
Storing Machine
13
To Store Machine
13
Storage Information
13
Hardware Information
14
Standard Bolt Torque Chart
14
Metric Bolt Torque Chart
14
Bolt Identification
14
Thread Sealant and Locking Compounds
14
Introduction
17
Drive Transaxle
18
To Install the Transaxle
20
To Replace Drive Wheel/Tire Assembly
21
Rear Caster
23
Chassis
25
Introduction
27
Solution Tank
28
Recovery Tank
29
Scrub Brushes
30
To Replace Disc Scrub Brush
31
To Replace Cylindrical Scrub Brush
32
Scrub Head
34
To Remove Disc Scrub Head
35
To Adjust Disk Brush Scrub Head
37
To Replace Disk Scrub Head Skirt
38
To Remove Cylindrical Scrub Head
39
To Check Cylindrical Brush Pattern
41
To Adjust Tapered Brush Pattern
44
To Adjust Uneven Brush Pattern
46
To Adjust Cylindrical Scrub Head Skirts
47
To Replace Cylindrical Scrub Head Skirt
49
To Replace Cylindrical Scrub Brush Drive Belt
50
To Replace Cylindrical Scrub Brush Idler Plug and Bearing Assembly
53
To Replace Cylindrical Scrub Brush Drive Plug Bearings
55
Squeegee
61
To Remove Squeegee
61
To Replace or Rotate Rear Squeegee Blade
63
To Replace or Rotate Front Squeegee Blade
64
To Replace Squeegee Lift Cable
65
To Replace Solution Flow Control Cable
67
Machine Troubleshooting
69
Scrubbing
71
Electrical System
73
Batteries
74
To Charge Batteries
76
To Replace Charger Safety Switch
78
Instrument Panel
81
To Access Instrument Panel
81
To Remove Handle Bar Gear Hub
83
To Replace Potentiometer Switch
85
To Adjust Potentiometer
87
To Replace Speed Control Board
88
To Replace 24 Volt Contactor
90
To Replace Resettable Circuit Breaker
91
To Replace 24 Volt Solenoid
92
Vacuum Fan
95
To Replace Vacuum Fan
95
To Replace Vacuum Fan Switch
98
Scrub Brush Motors
101
To Replace Disc Scrub Brush Motor
101
To Replace Cylindrical Head Scrub Brush Motor
106
Actuator
112
To Replace Scrub Head Lift Actuator
112
Solution Solenoid Valve
117
To Replace Solution Solenoid Valve
117
Optional Extended Scrub
121
TO REPLACE the Est PUMP
121
Optional Power Wand
123
To Replace Power Wand Pump
123
Electric Motors
125
To Replace Vacuum Fan Motor Brushes
125
To Replace Disc Scrub Brush Motor Brushes
127
Electrical Schematic
129
Wiring Diagram
130
Wiring Diagram (Options)
131
Troubleshooting
133
Power up Circuit
134
No Power (Key on and Battery Charger Disconnected)
135
Propel Circuit
138
No Propel (Power up O.k.)
139
No Propel - Control Board Troupbleshooting
141
Brush Circuit
142
Both Brushes Do Not Operate with Brush Deck down
143
Brush Motor 1 Does Not Operate
145
Brush Motor 2 Does Not Operate
146
Actuator Circuit
148
Brush Deck will Not Lower
149
Brush Deck will Not Raise
150
Vacuum Fan Circuit
152
Vacuum Fan Does Not Operate
153
Solution Solenoid Circuit
156
Solution Solenoid Does Not Operate (Brushes Work)
157
Est SOLENOID CIRCUIT
158
Est PUMP DOES NOT OPERATE4-89
159
Wand Pump Circuit
162
Wand Pump Does Not Operate
163
Other manuals for Tennant 5400
Operator And Parts Manual
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Use And Care Guide
2 pages
4
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Tennant 5400 Specifications
General
Power Source
Battery
Battery Voltage
24 V
Estimated Run Time
3 hours
Machine Type
Walk-Behind
Battery Type
Lead-acid
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