Terex TM Series - User Manual

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OPERATOR’S MANUAL

This Operator’s Manual MUST BE READ prior to operating your

TM SERIES Non-Overcenter Material Handling Aerial Device.

PRINTED IN THE USA

Original Instructions in English

HI–RANGER

TM SERIES

Terex South Dakota, Inc. 472797 07/2022

Main Page

Table of Contents3
Introduction7
Owners, Users and Operators7
Product Identification7
Intended Use7
Unauthorized Use8
Bulletin Distribution and Compliance8
Contacting the Manufacturer8
Transfer of Machine Ownership8
Safety9
Hazard Classification System9
Property Damage Messages9
Before Operation12
During Operation13
Electrical Hazards14
Accessories15
Material Handling15
Traveling16
Maintenance17
Overview of Potential Hazards and Symbols17
Safety Related Decals20
What Is Insulated and Not Insulated32
Upper Boom Rating32
What Is Insulated33
Electrical Insulation35
Prevention of Electrocution36
Operation on or Near Energized Conductor36
Section 139
Operation Guidelines39
Nomenclature39
Cab Control Operation40
Master Control40
Engine Stop/Start (Optional)40
Power Take-Off (Optional)40
Controls below Rotation42
Operator Controls and Descriptions44
Upper Controls46
Single Stick46
Lower Controls51
Top Control and Option Shut off52
Lower Control Functions52
Accessories56
Engine Stop/Start Control (Optional)56
Two-Speed Throttle Control (Optional)56
Auxiliary Let down Power Control (Optional)56
Manual Let down System57
Hydraulic Tools (Optional)62
Platform Tilt63
Platform Leveling (Without Generator)64
Platform Leveling (with Generator)65
Platform Rotator (Optional)66
Jib & Winch Operation (Optional)67
Jib Rotation68
Manual Jib Extension68
Hydraulic Jib Extension (Optional)69
Determining Lift Capacities69
Avoid Trapped Loops70
Lower Boom Lifting Eye Material Handling (Optional)71
Personnel and Training72
Pre-Operation73
Daily Pre-Operation Checks73
Job Site Survey73
Operating Temperature Range74
Wind Speed74
Job Site Setup75
Setting the Outriggers76
Setting up on a Soft Surface79
Setting up for Operation on Snow and Ice79
Outrigger Interlock79
Stability80
Operation81
Boom Operation81
Unstore the Boom82
Aerial Operation83
Entering the Platform83
Emergency Operation86
Power Line Contact on Ground86
Top Control Shut-Off88
Auxiliary Let down Power (Optional)89
Manual Let down System89
Manual Rotation89
Hydraulic Line Failure90
Engine Failure92
Hydraulic Pump Failure92
Control Valve Failure92
Operational Limitations93
Platform Leveling System93
Platform Leveling System Without Generator93
Platform Leveling System with Generator94
Limit System (Operational Range)95
Units with Limiting Valve Mounted Inside the Lower Boom96
Units with Limiting Valve Mounted Outside the Lower Boom96
Use of Category a Units96
Fall Arrest97
Response to a Fall97
Folding for Travel98
Leaving the Job Site98
Maintenance Guidelines99
Preventative Maintenance99
Maintenance Procedure99
Adjustments and Repairs99
Lubrication100
General Information100
Frequent and Periodic Inspection Intervals101
Daily101
Days (120 Hours)101
Days (360 Hours)101
Days (720 Hours)102
Months (1,050 Hours)102
Years102
Operational Tests103
Speed Tests103
Control System103
Electrical Tests103
Post Event Inspection and Test103
Lubrication Chart104
Winch Rope Inspection105
Daily Rope Inspection106
Hook Inspection106
Storage Procedure107
Osha Excerpts: (Clearance Distance)110
Standard Hand Signals112
Responsibilities (Ansi A92.2-2021)113
Dealer, Installer, and Service Entities Responsibilities (Section 7)113
Owner Responsibilities (Section 8)114
User Responsibilities (Section 9)117
Operator Responsibilities (Section 10)118
Responsibilities of Lessors or Lessees (Section 11)121
Responsibilities of Broker (Section 12)122
Survey of Job Site123

Terex TM Series - User Manual

Table of Contents

Terex TM Series Specifications

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Brand	Terex
Model	TM Series
Category	Boom Lifts
Language	English