TRANSAXLE DISASSEMBLY
Page A-6
Dana Electric Transaxle Shop Rebuild and Parts Manual
Intermediate Gear Assembly Removal
1. Remove two end cap plugs from axle housing.
(Ref Fig. A-18 on page A-6)
Fig. A-18 End Cap Plug
To remove end cap plug, drill a small hole in the
plug, insert a screw into the drilled hole, and pull the
plug out using pliers. Do not pry the plug out of the
axle housing. Prying the end plug out of the axle
housing may cause damage to the housing.
2. Using snap-ring pliers, remove two retaining rings
from axle housing.
(Ref Fig. A-19 on page A-6)
Fig. A-19 Removing Retaining Rings
3. Push intermediate gear assembly (1) toward wide
opening of axle housing (2) and remove bearing
(3) from intermediate gear assembly shaft (4).
4. Push intermediate gear assembly (1) to narrow
side of gear housing and remove bearing (5) from
intermediate gear assembly shaft (4).
5. Remove intermediate gear assembly by tilting
upward (on wide side) and lifting outward to clear
slot.
(Ref Fig. A-20 on page A-6)
Fig. A-20 Intermediate Gear Assembly
6. Remove intermediate gear assembly from axle
housing.
7. If damaged, remove two O-rings from intermediate
gear assembly shaft. Discard O-rings.
8. Remove two O-rings from axle housing. Discard
O-rings.
(Ref Fig. A-21 on page A-6)
Fig. A-21 O-Rings Removed from Axle Housing
To Next Page
Loading...
