Art # A-08428
5
5
4
4
3
3
2
2
1
1
D
D
C C
B B
A A
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
24VAC +12VDC
+12VDC
+12VDC
+5VDC
DWG No:
Sheet
of
SupersedesScale
Date:Drawn:
References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
THERMAL DYNAMICS
INDUSTRIAL PARK #2
WEST LEBANON, NH 03784
(603) 298-5711
42X1315
Thursday, March 20, 2008
1 1
15:16:51
DWG No:
Sheet
of
SupersedesScale
Date:Drawn:
References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
THERMAL DYNAMICS
INDUSTRIAL PARK #2
WEST LEBANON, NH 03784
(603) 298-5711
42X1315
Thursday, March 20, 2008
1 1
15:16:51
DWG No:
Sheet
of
SupersedesScale
Date:Drawn:
References
DateByRevisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
THERMAL DYNAMICS
INDUSTRIAL PARK #2
WEST LEBANON, NH 03784
(603) 298-5711
42X1315
Thursday, March 20, 2008
1 1
15:16:51
B
A
8
9
7A
OK-TO-MOVE
PRIMARY POWER
CONNECTIONS:
3PH USE L1,L2,L3 & GND
REMOVE JUMPER
BETWEEN L2 TO L3
1PH USE L1, L2 & GND -
INSTALL JUMPER
BETWEEN L2 TO L3
*
*
L1
L2
L3
L4
T1
T2
T3
T4
/PIP
PCB1
Q1
PRIMARY
AC INPUT
/START
24VAC RETURN
24VAC SUPPLY
7
JUMPER
D3
D1
L1
L2
L3
GND
D C
B
CM102 ASSEMBLY 19X2478
CM152 ASSEMBLY 19X2545
A
PCB2
Q1
D2
D1
D
C
CAPACITOR PCB
80
81
82
83
1TORCH
E64
E35
78
79
-
+
ATC CONNECTOR
/460
/230
}
OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
AUTOMATION INTERFACE PCB OPTION
BASIC CNC INTERFACE OPTION
(+)
}
To configure DIVIDED ARC VOLTS signal output
Jumper pins 1 & 2 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 16
K1
To -V OUT 1
on PCB1
}
/START / STOP
* *
}
DIVIDED ARC VOLTS
/START / STOP
(+)
(-)
(W/ 100K IN SERIES (2))
(-)
*
ARC VOLTS
J2 PINOUT
13
4
7
811
1214
ASSEMBLY 19X2369
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND FAULT
PCB3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/460V_IN
/230V_IN
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
/SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
40 PIN RIBBON CABLE SIGNALS
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
POT. DEMAND
TEST POINTS
FAN
/FAN
FAN
/FAN
FAN
/W1 ON
5
6
/SOLENOID
INPUT VOLTAGE SELECTOR
(Closed for 230VAC input)
460_IN
1
2
3
4 /OVERTEMP
5 /FAN_ON
6 SHDN
7 CUR_SET
8 MAIN_PCB_ID
9
10 COMMON
TEMP
CIRCUIT
TEMP
CIRCUIT
J4
J13
Q2
Q2
PRE-CHARGE
RELAYS
PCB5
40A POWER PCB
ASSEMBLY 19X2417
ASSEMBLY 19X2479
CM102 ASSEMBLY 19X2371
CM152 ASSEMBLY 19X2416
MAIN PCB
GND1
GND2
GND3
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
J2
J1
+
+
+
+
_
_
_
_
CUTMASTER A80 & A120
(5A @ 250VAC / 30VDC)
CM152
CM102
B
A
*CM102 71 & C10
not installed
GAS CONTROL
INLET
FILTER
REGULATOR
SOLENOID
ATC
PRESSURE
TRANSDUCER
0-100PSI / 0-4.5VDC
D
MNC 03/20/08FIRST DRAFT
00
PRI 4 PRI 4
T1T1
80A_AC180A_AC1
MTH2MTH2
8080
-V OUT 1-V OUT 1
MOT3MOT3
+-
K5K5
PRI2PRI2
J4J4
1
2
3
K2K2
TP2TP2
J1J1
1
2
3
4
5
6
7
8
K5,K6K5,K6
PMTH4PMTH4
P10P10
1
2
3
4
5
6
7
8
40A_AC240A_AC2
TS1TS1
+OUT_1+OUT_1
SEC1SEC1
TP4TP4
AC3AC3
TP5TP5
PRI 1 PRI 1
J1J1
1
2
MAXMAX
J3J3
1
2
J3J3
1
2
3
P10P10
1
2
3
4
5
6
7
8
40A_AC140A_AC1
J11J11
1
2
D59 PCRD59 PCR
MOT2MOT2
+-
K4K4
TORCH SWITCHTORCH SWITCH
AC1AC1
MINMIN
TP8TP8
J1J1
1
2
3
4
5
Current ControlCurrent Control
+
C5,C6,C9,C10*
+
C5,C6,C9,C10*
CHOKE1CHOKE1
W1W1
J10J10
3
5
6
7
8
1
2
4
ERRORERROR
L2L2
K6K6
+
C16-17
+
C16-17
7575
K6K6
DCDC
SEC2SEC2
MTH6MTH6
80A_AC380A_AC3
TIP1TIP1
PRI 2 PRI 2
PRI 3PRI 3
AC2AC2
J5J5
1
2
MTH1MTH1
PRI 4 PRI 4
SW2SW2
1
2
3
T2T2
SW1SW1
1
3
2
4
WORKWORK
MTH8MTH8
W1W1
Q5
PILOT IGBT
Q5
PILOT IGBT
PMTH2PMTH2
NTCNTC
J2J2
1
2
OVERTEMPOVERTEMP
PIP SWITCHPIP SWITCH
J5J5
1
2
3
J6J6
1
2
K5K5
8585
40A_AC340A_AC3
MTH4MTH4
PMTH3PMTH3
+
C3,C4,C7,C8*
+
C3,C4,C7,C8*
K3K3
D78 CSRD78 CSR
AC2AC2
SEC1SEC1
AUTOMATION TORCH SOLENOIDAUTOMATION TORCH SOLENOID
K1K1
ACAC
MTH7MTH7
PRI 1 PRI 1
TP3TP3
AC1AC1
80A_AC280A_AC2
PMTH1PMTH1
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
AC3AC3
J1J1
1
2
3
4
5
6
7
8
J12J12
1
2
3
WORK1WORK1
7070
J3J3
1
2
3
9090
CHOKE1CHOKE1
ELECTRODE1ELECTRODE1
J3J3
1
2
GASGAS
PMTH2PMTH2
K3,K4K3,K4
TP1TP1
J9J9
1
2
3
4
5
6
7
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
MOT1MOT1
+ -
PRI 2 PRI 2
PRI1PRI1
K9K9
J7J7
1
2
NTCNTC
+
C12-13
+
C12-13
PMTH4PMTH4
E1E1
PMTH3PMTH3
L1L1
J2J2
1
2
PMTH1PMTH1
6565
PRI 3PRI 3
1
2
3
4
5
6
7
8
D1D1
SEC2SEC2
SOL 1SOL 1
K1,K2K1,K2
Art # A-08428
To Next Page
Loading...
Need help?
General
