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Thermal Dynamics
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A120
Thermal Dynamics A120 User Manual
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cutmaster
a120
OPERA
TION
4T
-32
Manual 0-4989
Mild Steel
120A
Air Plasma / Air Shield
Deector
Standard Shield Cup
Maximum Life Shield Cup
T
ip
Starter Cartridge
Electrode
9-8243
9-8218
9-8237
9-8253
9-8213
9-8215
Material
Thickness
Gas Pressure
(Air)
Arc
V
oltage
T
orch
W
orking
Height
T
ra
vel Speed
Initial
Piercing
Height
Pierce Dela
y
K
erf Width
@ Rec.
Speed
(GA)
(in)
inch
PSI
(torch lead
length)
V
olts
(in)
(ipm)
(in)
(sec)
(in)
1/4
0.250
80 (25')
80 (50')
134
0.19
150
0.25
0.10
0.11
3/8
0.375
141
0.19
85
0.25
0.30
0.11
1/2
0.500
141
0.19
70
0.25
0.80
0.12
5/8
0.625
146
0.19
45
0.25
1.00
0.12
3/4
0.750
150
0.19
30
0.25
1.20
0.12
7/8
0.875
160
0.25
25
Edge Start
0.14
1
1.000
163
0.25
19
Edge Start
0.14
1-1/4
1.250
168
0.25
12
Edge Start
0.15
1-1/2
1.500
172
0.25
8
Edge Star
t
0.16
65
67
Table of Contents
Table of Contents
5
Section 1:General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System:introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch:introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Power Supply Location and Mounting
23
Primary Input Power Connections
23
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 CNC Connection
29
T.01 Torch Connections
29
T.02 CNC Connection
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch:operation
35
01 Machine and Automated Torch Operation
35
02 Automation Torch Parts Selection
36
03 Machine and Hand Torch Parts Selection
36
04 Cut Quality
37
05 General Cutting Information
38
06 Hand Torch Operation
39
07 Gouging 4T-8
42
Patent Information
92
Section 5 System:service
95
General Maintenance
95
Maintenance Schedule
96
Common Faults
96
Fault Indicator
97
Basic Troubleshooting Guide
98
Section 5 Torch:service
103
01 General Maintenance
103
02 Inspection and Replacement of Consumable Torch Parts
104
Section 6:Parts Lists
105
Introduction
105
Ordering Information
105
Power Supply Replacement
105
Replacement Power Supply Parts
106
Options and Accessories
106
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
108
Replacement Parts - for Machine Torches with Unshielded Leads
110
Torch Consumable Parts (SL100)
112
Replacement Parts for Hand Torch
113
Appendix 1: Sequence of Operation(Block Diagram
115
Appendix 2: Data Tag Information
116
Appendix 3: Torch Pin - out Diagrams
117
Appendix 4: Torch Connection Diagrams
118
Appendix 5: System Schematic, 208/460V Units
120
Appendix 6: System Schematic, 400V Units
122
APPENDIX 7: Publication History
124
4
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Thermal Dynamics A120 Specifications
General
Brand
Thermal Dynamics
Model
A120
Category
Cutter
Language
English
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