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Thomas ZIP 22 - User Manual

Thomas ZIP 22
35 pages
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Sthemma Srl. - Via Pasubio, 32 - 36033 Isola Vicentina (VI) - Telephone 0444 / 977980 - Fax 0444 / 977917
THOMAS
Metal-Bandsaw
zip 22
USE AND MAINTENANCE MANUAL

Table of Contents

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Summary

Certificate of Conformity

EC-Directives

Lists EC directives relevant to machine safety and compliance.

Harmonised Regulations

Lists harmonised regulations applied to the machine for safety.

REFERENCE TO ACCIDENT- PREVENTION REGULATIONS

Advice for the operator

Safety guidelines and precautions for operating the machine safely.

Location of shields against accidental contact with the tool

Identifies protective shields and their placement on the machine for safety.

RECOMENDATIONS AND ADVICE FOR USE

Recommendations and advice for using the machine

Guidance on proper usage, clamping techniques, and general machine care.

TECHNICAL DATA

Cutting Capacity and Technical Data

Details machine specifications including material cutting dimensions and technical data.

MACHINE DIMENSIONS TRANSPORT INSTALLATION DISMANTLING

Transport and handling of the machine

Instructions for safely moving and handling the machine during transport.

Minimum requirements for the premises housing the machine

Specifies environmental and electrical requirements for machine installation location.

Anchoring the machine

Procedures for securely fixing the machine to the floor.

Instructions for electrical connection

Guidance on connecting the machine to the power supply safely.

Instructions for assembly of the loose parts and accessories

Steps for attaching components and accessories to the machine.

Disactivating the machine

Procedures for safely taking the machine out of service for extended periods.

Dismantling

General rules and considerations for dismantling the machine.

MACHINE FUNCTIONAL PARTS

Operating head or sawframe

Description of the main cutting assembly and its key components.

Vice

Details the system for clamping workpieces during cutting operations.

Machine Bed

Describes the structural base supporting the machine's main components.

DESCRIPTION OF THE OPERATING CYCLE

Start-up and Cutting Cycle

Step-by-step guide for operating the machine from start to finish.

REGULATING THE MACHINE

Blade tension assembly

Instructions for properly tensioning the saw blade for optimal performance.

Blade guide blocks

Guidance on adjusting blade guide rollers for accurate cutting.

Vice

Instructions for adjusting and using the vice for material clamping.

Cutting angle adjustment

Procedures for setting the desired cutting angle on the saw frame.

ROUTINE AND SPECIAL MAINTENANCE

Daily maintenance

Essential cleaning and checks to be performed daily.

Weekly maintenance

More thorough cleaning and checks for weekly intervals.

Monthly maintenance

Periodic checks on screws, bearings, and guards.

Six-monthly maintenance

Semi-annual checks, including electrical protection continuity.

Maintenance of the operating machine members

Information on the maintenance of specific moving parts.

Oils for lubricating coolant

Recommendations for suitable lubricating coolants and their concentration.

Oil disposal

Guidelines for the proper disposal of used oils and coolants.

MATERIAL CLASSIFICATION AND CHOICE OF TOOL

Definition of materials

Classifies different materials and their properties for cutting.

Selecting blade

Guidance on choosing the correct blade based on material and dimensions.

Teeth pitch

Explains how material thickness and type determine the appropriate teeth pitch.

Cutting and advance speed

How to select optimal cutting and feed speeds based on material.

Blade running-in

Procedure for breaking in a new blade for extended life and performance.

Blade structure

Describes the construction and types of bi-metal blades.

Blade type

Details different blade types like Raker, Alternate, and Wavy sets.

Shape and angle of tooth

Explains tooth geometry like Regular and Positive Rake.

CUTTING PARAMETERS

Table of recommended cutting speeds and coolant types for various materials.

ELECTRIC PLANS

LIST OF ELECTRIC COMPONENTS

Lists all electrical components used in the machine's circuitry.

TROUBLESHOOTING

Blade and cut diagnosis

Identifies common faults related to blade and cut quality with remedies.

Electrical components diagnosis

Diagnoses problems with electrical components and suggests solutions.

NOISE TESTS

PLATES AND LABELS

Summary

Certificate of Conformity

EC-Directives

Lists EC directives relevant to machine safety and compliance.

Harmonised Regulations

Lists harmonised regulations applied to the machine for safety.

REFERENCE TO ACCIDENT- PREVENTION REGULATIONS

Advice for the operator

Safety guidelines and precautions for operating the machine safely.

Location of shields against accidental contact with the tool

Identifies protective shields and their placement on the machine for safety.

RECOMENDATIONS AND ADVICE FOR USE

Recommendations and advice for using the machine

Guidance on proper usage, clamping techniques, and general machine care.

TECHNICAL DATA

Cutting Capacity and Technical Data

Details machine specifications including material cutting dimensions and technical data.

MACHINE DIMENSIONS TRANSPORT INSTALLATION DISMANTLING

Transport and handling of the machine

Instructions for safely moving and handling the machine during transport.

Minimum requirements for the premises housing the machine

Specifies environmental and electrical requirements for machine installation location.

Anchoring the machine

Procedures for securely fixing the machine to the floor.

Instructions for electrical connection

Guidance on connecting the machine to the power supply safely.

Instructions for assembly of the loose parts and accessories

Steps for attaching components and accessories to the machine.

Disactivating the machine

Procedures for safely taking the machine out of service for extended periods.

Dismantling

General rules and considerations for dismantling the machine.

MACHINE FUNCTIONAL PARTS

Operating head or sawframe

Description of the main cutting assembly and its key components.

Vice

Details the system for clamping workpieces during cutting operations.

Machine Bed

Describes the structural base supporting the machine's main components.

DESCRIPTION OF THE OPERATING CYCLE

Start-up and Cutting Cycle

Step-by-step guide for operating the machine from start to finish.

REGULATING THE MACHINE

Blade tension assembly

Instructions for properly tensioning the saw blade for optimal performance.

Blade guide blocks

Guidance on adjusting blade guide rollers for accurate cutting.

Vice

Instructions for adjusting and using the vice for material clamping.

Cutting angle adjustment

Procedures for setting the desired cutting angle on the saw frame.

ROUTINE AND SPECIAL MAINTENANCE

Daily maintenance

Essential cleaning and checks to be performed daily.

Weekly maintenance

More thorough cleaning and checks for weekly intervals.

Monthly maintenance

Periodic checks on screws, bearings, and guards.

Six-monthly maintenance

Semi-annual checks, including electrical protection continuity.

Maintenance of the operating machine members

Information on the maintenance of specific moving parts.

Oils for lubricating coolant

Recommendations for suitable lubricating coolants and their concentration.

Oil disposal

Guidelines for the proper disposal of used oils and coolants.

MATERIAL CLASSIFICATION AND CHOICE OF TOOL

Definition of materials

Classifies different materials and their properties for cutting.

Selecting blade

Guidance on choosing the correct blade based on material and dimensions.

Teeth pitch

Explains how material thickness and type determine the appropriate teeth pitch.

Cutting and advance speed

How to select optimal cutting and feed speeds based on material.

Blade running-in

Procedure for breaking in a new blade for extended life and performance.

Blade structure

Describes the construction and types of bi-metal blades.

Blade type

Details different blade types like Raker, Alternate, and Wavy sets.

Shape and angle of tooth

Explains tooth geometry like Regular and Positive Rake.

CUTTING PARAMETERS

Table of recommended cutting speeds and coolant types for various materials.

ELECTRIC PLANS

LIST OF ELECTRIC COMPONENTS

Lists all electrical components used in the machine's circuitry.

TROUBLESHOOTING

Blade and cut diagnosis

Identifies common faults related to blade and cut quality with remedies.

Electrical components diagnosis

Diagnoses problems with electrical components and suggests solutions.

NOISE TESTS

PLATES AND LABELS

Thomas ZIP 22 Specifications

General IconGeneral
BrandThomas
ModelZIP 22
CategorySaw
LanguageEnglish

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