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Thomas ZIP 22 - Electrical components diagnosis; NOISE TESTS

Thomas ZIP 22
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31
ZIP 22
FAULT PROBABLE CAUSE REMEDY
Irregular work of the blade due to the lack
ofteethcancausedeectioninthecut;
check blade and if necessary replace it.
Check level of liquid in the tank. Increase
theowoflubricatingrefrigerant,checking
that the hole and the liquid outlet pipe are
not blocked.
Check the emulsion percentage.
Thesupportandguideangeoftheband
are so worn out that they cannot ensure
the alignment of the blade, causing faulty
cutting;bladerollinganddrawingtracks
can have become tapered. Replace them.
Clean with compressed air.
Check that the tightening handwheel is
against the set screw that ensures ideal
tightening.
Decrease advance, exerting less cutting
pressure. Adjust the braking device if
mounted on the machine.
Use a superior quality blade.
Replace it.
Blade with not enough teeth is being
used, try using one with major density
(see Chapter “Material classication
and blade selection” in the Blade Types
section).
Approach head as near as possible to
material to be cut so that only the blade
section employed in the cut is free, this will
preventdeectionsthatwouldexcessively
stress the blade.
Check that the tightening handwheel is
against the set screw that ensures ideal
tightening.
Check level of liquid in the tank. Increase
theowoflubricatingrefrigerant,checking
that the hole and the liquid outlet pipe are
not blocked.
Check the emulsion percentage.
Dirt and/or chips between blade and guide
bearings. Replace them.
Replace them.
Broken teeth
Insufcient lubricating refrigerant or
wrong emulsion
Wornoutywheels
Flywheel housing full of chips
Blade too slack
Too fast advance
Poor quality blade
Worn out blade or with chipped and/
or broken teeth
Wrong tooth pitch
Blade guide head too far from material
to be cut
Blade too slack
Insufcient lubricating refrigerant or
wrong emulsion
Chipped bearings
Worn out or damaged bearings
FAULTY CUT
STREAKED CUTTING SURFACE
GUIDE BEARINGS PRODUCING
NOISE

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