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Thunder Laser NOVA Series User Manual

Thunder Laser NOVA Series
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USERS MANUAL NOVA SERIES
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD
tech@thunderlaser.com Shatian Town, Shatian Dadao, Mintian
Tel :(86)769 826653 Dongguan City, Guangdong Province, China
1
1
THUNDER LASER
SYSTEMS
NOVA Series
Unified User’s Manual
For NOVA 24, 35, 51, and 63
Thunder Laser
www.thunderlaser.com
tech@thunderlaser.com
March 2020
Adapted from Original Instruction Dec 2019
DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD
Dongguan City, Guangdong Province, China

Table of Contents

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Thunder Laser NOVA Series Specifications

General IconGeneral
BrandThunder Laser
ModelNOVA Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to the Manual

General Information and Specifications

General Information

Provides essential general information and safety precautions for laser system operation.

Designated Use

Defines the intended applications and limitations of the Thunder Laser Nova Series.

Disposal Remarks

Offers guidance on the proper and environmentally responsible disposal of electronic equipment.

Technical Data and Specifications

Details comprehensive technical specifications, features, and dimensions for various NOVA models.

EC Declaration of Conformity

Contains the official declaration of the product's compliance with relevant EU directives.

Manufacturer's Label Information

Highlights the importance and location of the manufacturer's label for identification and support.

Safety Guidelines and Precautions

General Safety Information

Outlines critical safety protocols for all personnel involved in machine operation.

Laser Safety Information

Details hazards associated with laser radiation and necessary protective measures.

Operating Safety Precautions

Lists specific safety measures and warnings to follow during machine operation.

Warning and Information Labels

Explains the meaning and significance of various labels found on the machine.

Installation Process and Requirements

Unpacking Procedure

Step-by-step instructions for safely unpacking the laser machine and its accessories.

Location Selection

Guidelines for choosing an appropriate, safe, and optimal location for the laser system.

Pre-Installation Checks

Covers essential preparation steps and checks to perform before installing the machine.

Exhaust System Requirements

Specifies the necessary components and performance standards for the fume extraction system.

Air System Requirements

Details the requirements for the air assist system, crucial for cutting and engraving.

Water Cooling System Requirements

Outlines the critical requirements for the water cooling system to ensure laser tube longevity.

Computer Requirements

Lists the recommended hardware and software specifications for the control computer.

Connections Overview

Explains how to connect various components like power, computer, air, and exhaust.

Connecting the Mains Power

Procedure for safely connecting the laser machine to the main electrical power supply.

Connecting the Computer

Steps for establishing communication between the PC and the laser machine via USB or Ethernet.

Connecting the Air System

Guide for connecting the air pump and its power source to the machine.

Connecting the Exhaust System

Instructions for setting up the fume extraction system and connecting the exhaust pipe.

Connecting the Cooling System

Procedure for connecting the water chiller, including water pipes and signal cables.

Machine Operation and Software Usage

Machine Component Identification

Illustrates and labels the key components and parts of the laser machine.

Power On and Off Procedure

Details the correct sequence for powering the machine on and off for safe startup.

Software Setup and Connection

Guide to installing the laser software and establishing a connection to the machine.

Software Installation Guide

Step-by-step instructions for installing the RDWorks or LightBurn software.

PC to Machine Connection

Explains how to connect the control PC to the laser machine via USB or Ethernet.

Control Panel Display and Functions

Explains the interface, buttons, and parameters shown on the laser machine's control panel.

Button Functionality Overview

Details the specific function of each button on the laser machine's control panel.

Main Interface Description

Describes the elements and information presented on the main operational screen.

Speed Parameter Adjustment

Instructions on how to adjust the laser's speed setting via the control panel.

Maximum Power Settings

Guides users on how to set and adjust the maximum laser power levels.

Layer Parameter Configuration

Explains how to set operational parameters for individual layers within a job.

Menu Navigation and Options

Details how to access and utilize the various options available through the menu.

File Management via File Button

Instructions for managing memory files and U-disk files using the File button.

Laser Head Nozzle Usage

Explains the use of different air nozzles with the laser head for various materials.

Laser Head Replacement

Provides instructions for replacing the standard laser head with optional 4-inch or HR heads.

Focus Distance Adjustment

Covers manual and automatic methods for setting the correct focus distance.

TL-Timer Functionality

Details the TL-Timer's role in automating machine functions like air assist and exhaust.

Air-Assist Control Usage

Guide on selecting and using high or low volume air assist for different processing modes.

Heat Alarm System Operation

Explains how the heat alarm system detects abnormal temperatures and triggers alerts.

Initial Laser Operation

Step-by-step guide for the first power-up and successful engraving test.

Workstation Area Indication

Illustrates the designated safe working area around the laser machine for operators.

Chuck Rotary Axis Attachment

Instructions for installing and using the optional chuck rotary axis attachment for cylindrical objects.

Laser Engraving Techniques

Provides tips and material-specific guidance for achieving optimal laser engraving results.

Maintenance and Cleaning Procedures

Laser Machine Cleaning

General guidelines and notes for routine cleaning of the laser machine's interior and exterior.

Optical Parts Cleaning

Detailed procedures for cleaning critical optical components like lenses and mirrors.

Focus Lens Cleaning

Step-by-step instructions for safely cleaning the laser's focus lens.

Mirror Cleaning

Procedure for carefully cleaning the three mirrors within the laser machine's optical path.

Laser Combiner Cleaning

Instructions for cleaning the beam combiner, an important optical component.

X/Y/Z Rails Maintenance

Guidance on lubricating and maintaining the machine's linear motion rails.

Beam Path Alignment Check

Instructions on how to check and re-adjust the laser beam path for optimal performance.

Cooling Water Replacement

Procedure for changing the cooling water in the water chiller unit.

Maintenance Schedule

Provides a daily and weekly checklist of essential maintenance tasks.

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