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Topcon 1004089-01 User Manual

Topcon 1004089-01
58 pages
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Auto Steering
Tuning Guide
www.topconpa.com
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Topcon 1004089-01 Specifications

General IconGeneral
BrandTopcon
Model1004089-01
CategoryUtility Vehicle
LanguageEnglish

Summary

Preface and Terms & Conditions

General Terms and Conditions

Acceptance of terms, copyright, trademarks, and safety information.

Important Safety Information

Highlights risks of improper use and need for authorized repair.

Limited Warranty

Details warranty periods for electronic, mechanical, and other components.

Return and Repair Policy

Procedure for returning defective items for repair and warranty exclusions.

Warranty Disclaimer

Disclaims other warranties and Topcon's non-responsibility for GNSS signal issues.

Liability Limit and Indemnity

Limits Topcon's liability and outlines user indemnification for product use.

Communications Regulation Information

FCC, Canadian, European, and Australian compliance statements for the equipment.

Type Approval and Safety Regulations

Information on type approval for transmitters and local regulations.

Radio and Television Interference

Explains potential interference from the equipment and troubleshooting steps.

General Safety

Safety Messages and Warnings

Defines DANGER, WARNING, and CAUTION symbols and their meanings.

Safety Signs

Instructions regarding safety signs on the vehicle and replacements.

Operator Safety

Operator responsibility for reading manual, safe operation, and panel/guard safety.

Product Safety Precautions

Warnings about hot parts, protective clothing, explosive environments, and battery disposal.

Exposure to Radio Frequency

Safety guidelines for radio frequency exposure and antenna distance.

Operation and Safety Procedures

Preparation for Operation

Steps to prepare before operating the equipment, including reading manuals.

Disclaimer

Topcon's disclaimer of liability for misuse, abuse, or unintended product use.

Important Safety Information

Operator alertness and responsibility for safe console and vehicle operation.

Electrical Safety

Warnings about incorrectly connected power and essential electrical safety procedures.

Operator Alertness and Responsibility

Emphasizes operator vigilance and responsibility for safe operation.

Operation and Risk of Obstacles

Guidance on operating in areas with obstacles and potential risks.

On/Off and Manual Control

Instructions for safely engaging/disengaging assisted steering and manual control.

Vehicle Shut Down Safety

Procedures for safely shutting down the vehicle and its steering system.

Using a Reference (Base) Station

Safety precautions and guidelines for setting up and using a reference station.

To Get the Best Out of the Product

Tips for data backup, file formats, and equipment storage.

Alert Symbols

Explanation of alert symbols used in the manual (Note, Warning).

Chapter 1 - Introduction

Chapter 2 – Console Navigation

2.1. X14 console

Overview of X14 console screens and navigation.

2.2. X30 console

Overview of X30 console screens and navigation.

2.3. Enabling dealer mode

Steps to access advanced tuning settings by enabling dealer mode.

2.4. Universal terminal (UT)

Information on the ISO UT terminal and its modes.

2.4.1. Setting UT to advanced mode

Steps to switch the ISO UT terminal to advanced mode for tuning.

Chapter 3 – Tuning Preparation

3.1. Select GPS correction source

Steps to set the GPS correction source to Autonomous for the X30 console and Universal Terminal.

Autonomous and Automatic

Selecting Autonomous as the GPS correction source.

3.2. Select the vehicle profile

Steps to select or create a vehicle profile on the X30 console and Universal Terminal.

3.3. Set the vehicle geometry

Procedure for measuring and inputting vehicle dimensions on X30 and Universal Terminal.

3.4. Select the steering controller

Steps to select the correct steering controller on the X30 console.

3.5. Steering calibrations

Overview of the necessity and process of steering system calibrations.

3.5.1. Accessing the calibration screen

Steps to navigate to and access the main steering calibration screen.

3.5.2. Compass calibration

Procedure for calibrating the compass sensor, including drive instructions.

3.5.3. Wheel angle sensor calibration (with AES-25 and Fendt FSC)

Calibrating the wheel angle sensor for AES-25 and Fendt FSC systems.

3.5.4. Wheel angle sensor calibration (without AES-25)

Calibrating the wheel angle sensor for systems without AES-25.

3.5.5. Hydraulic system calibration

Procedure for hydraulic system calibration for ACU-1 installations.

3.5.6. Mounting bias calibration

Calibrating the GPS receiver's mounting offset for accurate positioning.

Chapter 4 – Default Tuning Values

4.1. AES-25 with WAS

Default tuning values for AES-25 steering controller with Wheel Angle Sensor.

4.2. AES-25 without WAS

Default tuning values for AES-25 steering controller without Wheel Angle Sensor.

4.3. ACU-1 steering ECU

Default tuning values for the ACU-1 steering ECU.

Chapter 5 – Tuning Procedure

Set default tuning settings

Applying default tuning values before starting the procedure.

Analyze and adjust steering behavior

Observing and modifying steering settings based on vehicle response.

Drive and adjust steering until tuned

Driving along the AB line and making adjustments for satisfactory tuning.

5.1. Steering tuning settings

Overview of steering tuning parameters and their functions.

5.2. Advanced steering tuning

Details on advanced tuning parameters like PTime, DGain, and PGain.

5.3. Tuning wheel angle sensor system

Explanation of wheel angle sensor tuning parameters like differential gain and proportional gain.

5.4. Tuning completion

Final steps after auto steering is performing as required.

Chapter 6 – Troubleshooting Guide

Excessive wheel motion

Diagnosing and resolving excessive wheel movement issues.

Aggressive snaking motion

Troubleshooting aggressive back-and-forth vehicle movement.

Lazy snaking motion

Diagnosing and resolving sluggish steering and wandering from side to side.

Lazy line acquisition

Troubleshooting sluggish line acquisition and off-line tractor positioning.

Aggressive line acquisition

Resolving issues with overshooting the line and overcompensation during acquisition.

Unable to tune swather / windrower

Resolving erratic steering issues after completing tuning on swathers/windrowers.

Auto steering keeps disengaging

Troubleshooting automatic disengagement of the steering system.