Toro 41165 - Table of Contents

2
W 2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Chemical Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibration 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 11. . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Anti-siphon Fill Receptacle 13. . . . . . .
Installing the Spray Pro Monitor 13. . . . . . . . . . . . . .
Before Operating 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil 14. . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 14. . . . . . . . . . . . . . . . . .
Adding Fuel 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Air Intake Screen 15. . . . . . . . . . . . . . .
Checking the Brake Fluid 15. . . . . . . . . . . . . . . . . . . .
Checking the Transaxle/Hydraulic Fluid 16. . . . . . . .
Filling the Fresh Water Tank 16. . . . . . . . . . . . . . . . .
Page
Operation 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 17. . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Controls 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Starting Checks 18. . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 19. . . . . . . . . . . . . . . . . . . . . . . . .
Driving the Sprayer 19. . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 19. . . . . . . . . . . . . . . . . . . . . . . .
New Sprayer Break-In 19. . . . . . . . . . . . . . . . . . . . . .
Transporting the Sprayer 19. . . . . . . . . . . . . . . . . . . .
Towing the Sprayer 20. . . . . . . . . . . . . . . . . . . . . . . .
Sprayer Controls and Components 20. . . . . . . . . . . .
Spray Pro Monitor 23. . . . . . . . . . . . . . . . . . . . . . . . .
Calibrating the Spray Pro Monitor 24. . . . . . . . . . . . .
Adjusting the Boom Bypass Valves 25. . . . . . . . . . . .
Operating the Sprayer 26. . . . . . . . . . . . . . . . . . . . . .
Maintenance 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 28. . . . . . . . .
Daily Maintenance Checklist 30. . . . . . . . . . . . . . . . .
Jacking the Sprayer 31. . . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Wheels/Tires 31. . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 31. . . . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 33. . . . . . . . . . . . . . . . . . . .
Greasing the Sprayer 34. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 35. . . . . . . . . . . . . . . . . . . .
Changing Transaxle/Hydraulic Fluid 36. . . . . . . . . . .
Replacing the Hydraulic Filter 36
. . . . . . . . . . . . . . . .
Changing the Pump Drive Gearbox Fluid 37. . . . . . .
Inspecting the Brakes 37. . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Parking Brake 37. . . . . . . . . . . . . . . . .
Adjusting the Front Wheel Toe-In 37. . . . . . . . . . . . .
Servicing the Drive Belt 38. . . . . . . . . . . . . . . . . . . . .
Adjusting the Steering Pump Belt 39. . . . . . . . . . . . .
Maintaining the Primary Drive Clutch 39. . . . . . . . . .
Changing the Spark Plugs 40. . . . . . . . . . . . . . . . . . .
Replacing the Fuses 41. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 41. . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Suction Strainer 43. . . . . . . . . . . . . . . .
Cleaning the Flowmeter 43. . . . . . . . . . . . . . . . . . . . .
Storage 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting the Engine and Vehicle 45. . . . . . . .
Troubleshooting the Spray System 48. . . . . . . . . . . .
Troubleshooting the Spray Pro Monitor 48. . . . . . . .
The Toro General Commercial Products Warranty 52. . .