ChargingtheBattery
WARNING
Chargingthebatteryproducesgassesthat
canexplode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged
(1.265specicgravity).Thisisespecially
importanttopreventbatterydamagewhenthe
temperatureisbelow0°C(32°F).
1.Removethebatteryfromthemachine;referto
RemovingtheBattery(page35).
2.Chargethebatteryfor4to8hoursatarateof
3to4A(Figure48).Donotoverchargethe
battery.
g003792
Figure48
1.Positivebatterypost
3.Red(+)chargerlead
2.Negativebatterypost
4.Black(-)chargerlead
3.Whenthebatteryisfullycharged,unplug
thechargerfromtheelectricaloutlet,then
disconnectthechargerleadsfromthebattery
posts(Figure48).
CleaningtheBattery
Note:Keeptheterminalsandtheentirebatterycase
clean,becauseadirtybatterydischargesslowly.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheboom.
2.Shutofftheengineandremovethekey.
3.Removethebatteryfromthemachine;
RemovingtheBattery(page35).
4.Washtheentirecasewithasolutionofbaking
sodaandwater.
5.Rinsethebatterywithclearwater.
6.Coatthebatterypostsandcableconnectorswith
Grafo112X(skin-over)grease(T oroPartNo.
505-47)orpetroleumjellytopreventcorrosion.
7.Installthebattery;refertoInstallingtheBattery
(page36).
InstallingtheBattery
1.Usingthefastenerspreviouslyremoved,install
thepositive(red)batterycabletothepositive(+)
batteryterminal(Figure47).
2.Slidetheredterminalbootontothepositive
batterypost.
3.Usingthefastenerspreviouslyremoved,install
thenegative(black)batterycabletothenegative
(-)batteryterminal(Figure47).
4.Securethebatteryusingthebarandwingnuts
(Figure47).
Important:Ensurethatthebatterycablesdonot
contactanysharpedgesoreachother.
ServicingaReplacementBattery
Theoriginalbatteryismaintenance-freeanddoes
notrequireservice.Thefollowingproceduresarefor
servicingareplacementbattery.
DANGER
Batteryelectrolytecontainssulfuricacid
whichisfatalifconsumedandcausessevere
burns.
•Donotdrinkelectrolyteandavoidcontact
withskin,eyesorclothing.Wearsafety
glassestoshieldyoureyesandrubber
glovestoprotectyourhands.
•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
CheckingtheBatteryElectrolyteLevel
ServiceInterval:Every25hours(replacement
batteriesonly).
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheboom.
2.Shutofftheengineandremovethekey.
3.Lookatthesideofthebattery.Theelectrolyte
mustbeuptotheupperline(Figure49).Do
notallowtheelectrolytetofallbelowthelower
line(Figure49).
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