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Toshiba 1600XPi SERIES User Manual

Toshiba 1600XPi SERIES
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Part # 60616-0014
October 2019
Manufactured in the USA
© Copyright 2019 TOSHIBA International Corporation
All rights reserved.
1600XPi SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/5.2/6/8/10/14/18/22 KVA

Table of Contents

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Toshiba 1600XPi SERIES Specifications

General IconGeneral
BrandToshiba
Model1600XPi SERIES
CategoryUPS
LanguageEnglish

Summary

General Safety Instructions

Symbols

Explains safety alert, prohibited, mandatory, ground, and hazard symbols.

Signal Words

Defines DANGER, WARNING, CAUTION, NOTICE signal words for hazard communication.

Regulatory Compliance Statement

Notes FCC Class A and EMC Directive Class A compliance for the UPS.

Unintended Usage

Lists applications where the UPS should not be used due to safety risks.

Equipment Warning Labels

Important Safety Instructions

Qualified Personnel Only

Defines qualifications and responsibilities for personnel operating the UPS.

Inspection, Storage, and Disposal

Inspection

Procedure for checking the UPS for shipping damage upon receipt.

Unpacking

Steps to check the unit for damage after removing it from packaging.

Storage

Guidelines for proper storage conditions and maintenance of the UPS.

Disposal

Instructions for environmentally responsible disposal of UPS components.

Installation Precautions

Operating Precautions

UPS Connections

Terminal Block - 208/240 VIN, 120/208/240 VOUT

Wiring details for terminal blocks used with 208/240V input and output.

Terminal Block - 240 VIN, 100/200 VOUT

Wiring details for terminal blocks used with 240V input and 100/200V output.

EPO and Remote Shutdown

Explains the function and connection of Emergency Power Off and Remote Shutdown.

Cable Size and Tightening Torque

Recommendations for wire size and torque for I/O connections.

Battery Cabinet Connections

Describes how external battery cabinets connect to the UPS.

Product Description

Application and Use

Describes the intended applications and features of the 1600XPi Series UPS.

Output Rating

Lists the output capacities and ratings for various 1600XPi UPS models.

Power Backup

Explains the UPS's role in providing backup power during electrical interruptions.

Power Conditioning

Details how the UPS conditions power and protects connected equipment.

Operating Modes

Static-Bypass (Stop operation)

Describes power flow when the UPS is in bypass due to overload or fault.

On-Line (Run operation)

Explains the UPS operation in the normal On-Line (double conversion) mode.

Battery Backup (On batteries)

Details the power flow during battery backup mode when AC input fails.

EPO (Emergency Power Off) Function

Explains the function and connection of the Emergency Power Off safety feature.

Battery Backup Time and Discharge Process

Illustrates factors affecting battery backup time and discharge characteristics.

Battery Low Voltage Tolerances

Lists voltage thresholds for battery alarms and automatic shutdown.

Battery Recharging

Describes the graphical representation of the UPS battery recharge cycle.

Battery Test

Outlines procedures for performing automatic and manual battery tests.

Operating the UPS

Initial Startup (First Power-Up)

Guides through the initial setup and configuration of UPS parameters.

Battery Parameter Settings

Details settings for internal and external battery configurations and runtimes.

Starting the UPS (Normal)

Instructions for starting the UPS in its normal On-Line operating mode.

Stopping the UPS

Procedures for safely stopping the UPS operation and entering bypass mode.

Display and Keys Overview

Front Panel Layout

Identifies components on the UPS front panel, including display and control keys.

Display Manual Controls

Explains manual controls like Run/Stop switches, reset, and contrast adjustment.

LCD Touchscreen Layout

Startup Display

Describes the default opening screen, status indicators, and navigation.

Operating Keys

Details the function of various touch-sensitive keys for UPS operation.

Status Indicators

Explains the meaning of status indicators like load percentage and UPS status.

Light Emitting Diodes (LED)

Describes the behavior and significance of the front panel LEDs.

Touchscreen Menu Tree

Front Panel Layout

Illustrates the menu structure and navigation paths for the touchscreen.

Keypad Controls

Explains the use of the alphanumeric keypad for entering data and passwords.

Screen: Security Passwords & Keypad

Details security levels, user login, and password management.

Forget/Reset Password

Provides steps to reset the Administrator password for system access.

Screen Tab: Main

Screen Tab: Monitor

Mimic Display

Graphical power flow diagram showing UPS status and sections.

Monitor Details

How to access and view detailed parameters for different UPS sections.

Battery Mimic Display (BAT)

Displays parameters for internal and external battery sets, including voltage and current.

Audible Alarm Functions

Screen Tab: Settings

Changing UPS Parameter Settings

Guides on how to modify UPS operational parameters via the touchscreen interface.

Settings Parameters

Lists parameters accessible in the Settings tab and their access levels.

Recalibrate the Touchscreen

Procedure to refresh touchscreen calibration for accurate input response.

Screen Tab: Records

Communication Interfaces

Remote Contacts

Describes the DB9 connector and pin assignments for remote signaling functions.

UPS LAN Shutdown Signal Operation

How the UPS LAN shutdown signal affects network systems and timing.

RS-232C

Details the usage and pin assignments of the RS-232C serial communication port.

RemotEye Network Card

Information about the network card for remote UPS management via SNMP and HTTP.

(Optional) EMD

Describes the Environmental Monitoring Device for remote monitoring of environmental conditions.

Optional Maintenance Bypass Units

Internal Maintenance Bypass

Describes power flow and instructions for using the internal maintenance bypass.

(Optional) External Two-Breaker Maintenance Bypass

Wiring details and usage instructions for a two-breaker external maintenance bypass unit.

(Optional) External Three-Breaker Maintenance Bypass (No Transformer)

Wiring details and usage for a three-breaker external bypass without a transformer.

(Optional) External Three-Breaker Maintenance Bypass (With Transformer)

Wiring details and usage for a three-breaker external bypass with a transformer.

Optional TVSS (Transient Voltage Surge Suppressor)

External Battery Cabinet Connections

Optional Receptacle Panel Installation Instructions

UPS Protection System

UPS Protection Devices

Schematic showing the locations of electrical protection devices within the UPS.

UPS Protection Devices Fault Response

Charts detailing the UPS response to common fault conditions.

System Fault Messages

Lists possible fault messages, their meanings, and required actions.

System Warning Messages

Lists warning messages, their meanings, and recommended actions.

System Mode Messages

Displays messages indicating changes in the UPS operating mode.

System Status Messages

Displays messages indicating changes in the UPS operational status.

Preventive Maintenance and Parts Replacement

Preventive Maintenance

Basic maintenance procedures recommended for UPS users to ensure longevity.

Cleaning the Touchscreen

Instructions for safely cleaning the touchscreen display to maintain visibility.

Battery Pack Replacement

Guides on replacing internal UPS battery packs, including hot-swapping procedures.

Part Replacement

Recommended intervals for periodic replacement of UPS components like fans and capacitors.

External Layouts, Dimensions, and Shipping Weights

Electrical Conduit Knock-out Data

Specifies conduit knock-out hole sizes for various UPS models.

Unit and Shipping Weights

Lists the unit and shipping weights in pounds and kilograms for different UPS models.

Dimensional Data

Provides detailed physical dimensions (height, width, depth) for various UPS models.

External Layout

Diagrams illustrating the physical layout of UPS units from different views.

Appendix A: 1600XPi Specifications

Standard Model: 3.6 – 10 kVA

Detailed technical specifications for UPS models ranging from 3.6 to 10 kVA.

Standard Models: 14 – 22 kVA (CONT’D)

Detailed technical specifications for UPS models ranging from 14 to 22 kVA.

Non–Standard Model: 5.2 kVA

Detailed technical specifications for the 5.2 kVA UPS model.

Appendix B: 1600XPi Command Parameter Table

UPS Identification Parameters

Parameters related to UPS model, serial number, firmware, and boot loader versions.

Input Characteristics Parameters

Parameters related to input voltage, current, frequency, and power factor settings.

Output Characteristics Parameters

Parameters related to output voltage, current, frequency, and power factor settings.

Battery and Charger Parameters

Settings for battery capacity, charging, temperature, and discharge levels.

System and Control Parameters

Parameters for UPS operation, security levels, startup modes, and communication settings.

Test and Calibration Parameters

Parameters related to UPS testing, calibration, and status monitoring functions.

Appendix C: 1600XPi Dimensions and Weights

3.6kVA Dimensions

Physical dimensions and weight information for the 3.6 kVA UPS model.

5.2–6 kVA Dimensions

Physical dimensions and weight information for the 5.2 and 6 kVA UPS models.

8 – 10 kVA Dimensions

Physical dimensions and weight information for the 8 and 10 kVA UPS models.

14 – 22 kVA Dimensions

Physical dimensions and weight information for the 14, 18, and 22 kVA UPS models.

Appendix D: Battery Backup Tables (Internal & External Battery Cabinets)

3.6kVA Battery Backup Tables

Estimated runtimes for 3.6 kVA UPS with internal and external battery configurations.

6kVA Battery Backup Tables

Estimated runtimes for 6 kVA UPS with internal and external battery configurations.

8kVA Battery Backup Tables

Estimated runtimes for 8 kVA UPS with internal and external battery configurations.

10kVA Battery Backup Tables

Estimated runtimes for 10 kVA UPS with internal and external battery configurations.

14kVA Battery Backup Tables

Estimated runtimes for 14 kVA UPS with internal and external battery configurations.

18kVA Battery Backup Tables

Estimated runtimes for 18 kVA UPS with internal and external battery configurations.

22kVA Battery Backup Tables

Estimated runtimes for 22 kVA UPS with internal and external battery configurations.

Appendix E: External Battery Cabinets (Matching) - Outlines

FIGURE E.1: 3.6–6KVA BATTERY CABINET OUTLINE

Outline drawing showing dimensions of 3.6-6 kVA matching battery cabinets.

FIGURE E.2: 8–22KVA BATTERY CABINET OUTLINE

Outline drawing showing dimensions of 8-22 kVA matching battery cabinets.

Appendix F: External Battery Cabinets (Non-Matching)

F.1 Estimated Runtime

Estimated backup times for non-matching battery cabinets at rated load.

F.2 Battery Cabinet Outlines

Outline drawings showing relative sizes of non-matching battery cabinets.

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