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Toshiba e-STUDIO166 User Manual

Toshiba e-STUDIO166
237 pages
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SERVICE HANDBOOK
MULTIFUNCTIONAL DIGITAL SYSTEMS
e-STUDIO163/166/203/206
File No. SHE050005N0
R05092196301-TTEC
Ver14_2009-05

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Toshiba e-STUDIO166 Specifications

General IconGeneral
BrandToshiba
Modele-STUDIO166
CategoryAll in One Printer
LanguageEnglish

Summary

General Precautions for Service

Transportation and Installation Precautions

Precautions and steps for safely transporting and installing the equipment, including weight and handling.

General Precautions at Service

Important Service Parts for Safety

Lists safety-critical parts like breakers, fuses, and batteries that require proper handling.

Cautionary Labels

Advises checking rating plates and cautionary labels for dirt and proper attachment.

Disposal of Equipment and Supplies

Specifications, Accessories, Options, and Supplies

Specifications

Details technical specifications of the e-STUDIO163/166/203/206 series, including copy process and speed.

Accessories

Lists standard accessories provided with the e-STUDIO163/203 and e-STUDIO166/206 models.

e-STUDIO163/203 Accessories

Details the specific accessories included with the e-STUDIO163/203 models.

e-STUDIO166/206 Accessories

Details the specific accessories included with the e-STUDIO166/206 models.

Options

Lists optional equipment available for the e-STUDIO series.

Supplies

Lists consumable supplies such as drum and toner cartridge for the e-STUDIO series.

System List

Diagram illustrating the system configuration and interconnected components.

Error Codes and Self-Diagnostic Modes

Error Code List

Provides a list of error codes, their classification, contents, and troubleshooting steps.

Jam Error Codes

Details specific error codes related to paper jams, including paper exit, misfeeding, and cover open jams.

Service Call Error Codes

Lists error codes for service calls, categorized by system, fuser, optional communication, and process.

Self-diagnosis Modes

Explains how to enter and use various self-diagnosis modes for checking equipment status.

Input Check (Test Mode 03)

Details how to check the status of input signals using Test Mode 03.

Output Check (Test Mode 04)

Details how to check the status of output signals using Test Mode 04.

Test Print Mode (Test Mode 07)

Procedure for printing embedded test patterns using Test Mode 07.

List Print Mode (9S)

Procedure for outputting lists of function settings, system settings, and memory dumps.

Access Code Mode (8S)

Procedure for registering, deleting, and confirming access codes and counter values.

Function Setting Mode (1*)

Procedure for setting various functions by configuring bits in the function table.

Adjustment Mode (05)

Lists items adjustable in Mode 05, including ADF, image, paper feeding, drive, and scanner.

Setting Mode (08)

Lists items adjustable in Mode 08, covering ADF, counter, image, development, scanner, and fuser.

Test Mode (13)

Details items that can be checked in Test Mode 13, such as SRAM, DRAM, CODEC, and button tests.

Country/Region Code (02)

Procedure for setting the country/region code, typically required after SRAM board replacement.

Adjustment

Adjustment of Auto-Toner Sensor

Procedure for adjusting the auto-toner sensor after replacing the developer material.

Image Dimensional Adjustment

Lists adjustment items for image dimensions and their corresponding codes in Adjustment Mode (05).

Paper Alignment at Registration Roller

Details how to adjust paper alignment at the registration roller for various paper types and feed methods.

Printer Related Adjustment

Covers reproduction ratio and laser writing start position adjustments for printer functions.

Secondary Scanning Laser Writing Start Position

Procedure for adjusting secondary scanning laser writing start position per paper source using codes.

Reproduction Ratio Adjustment of Primary Scanning Direction

Procedure to adjust the primary scanning reproduction ratio using a ruler and test copies.

Image Position Adjustment of Primary Scanning Direction

Procedure to adjust primary scanning image position using a ruler and test copies.

Reproduction Ratio Adjustment of Secondary Scanning Direction

Procedure to adjust secondary scanning reproduction ratio using a ruler and test copies.

Image Position Adjustment of Secondary Scanning Direction

Procedure to adjust secondary scanning image position using a ruler and test copies.

Top Margin Adjustment

Procedure to adjust the top margin by measuring blank area on test prints and using codes.

Right Margin Adjustment

Procedure to adjust the right margin by measuring blank area on test prints and using codes.

Bottom Margin Adjustment

Procedure to adjust the bottom margin by measuring blank area on test prints and using codes.

Image Quality Adjustment (Copying Function)

Adjusts image quality for copying function, including density, gamma slope, and sharpness.

Density Adjustment (Copying)

Procedure for adjusting image density for copying function using specific codes and test copies.

Gamma Slope Adjustment

Procedure for adjusting gamma slope using specific codes and test copies.

Sharpness Adjustment (Copying)

Procedure for adjusting sharpness of copy images using specific codes and test copies.

Setting Range Correction (Background Peak)

Sets background peak levels for range correction using specific codes and test copies.

Adjustment of Smudged/Faint Text (Copying)

Procedure for adjusting smudged/faint text levels using specific codes and test copies.

Adjustment of Image Density (Copying)

Procedure for adjusting image density levels using specific codes and test copies.

Image Quality Adjustment (Printing Function)

Adjusts image quality for printing function, including smudged/faint text and image density.

Adjustment of Image Density (Printing)

Procedure for adjusting image density levels for printing function using specific codes.

Image Quality Adjustment (Scanning Function)

Adjusts image quality for scanning function, including density, sharpness, and range correction.

Density Adjustment (Scanning)

Procedure for adjusting scanning image density using specific codes and test copies.

Sharpness Adjustment (Scanning)

Procedure for adjusting scanning image sharpness using specific codes and test copies.

Setting Range Correction (Scanning)

Adjusts background/text peak values in range correction for scanning using specific codes.

Adjustment of High-Voltage Transformer

Procedure for adjusting main charger, developer bias, transfer charger, and separation charger outputs.

Installation of High-Voltage Transformer Jig

Step-by-step instructions for installing the high-voltage transformer jig correctly.

Connection for Developer Bias Adjustment

Diagram showing the connection setup for developer bias adjustment using test equipment.

Connection for Main Charger Adjustment

Diagram showing the connection setup for main charger adjustment using test equipment.

Connection for Transfer/Separation Charger Adjustment

Diagram showing connection setup for transfer/separation charger adjustment with test equipment.

High-Voltage Transformer Operation

Instructions for operating the high-voltage transformer adjustment using digital testers and tables.

Developer Bias Precautions and Adjustment

Notes and precautions for adjusting developer bias, including potential issues with low bias.

Transfer Output Check and Adjustment

Items to check before adjusting transfer output, including charger wire and process unit status.

Separation Output Check and Adjustment

Items to check before adjusting separation output, and notes on poor paper separation/transfer.

Adjustment of the Scanner Section

Covers CIS unit replacement, drive belt tension, and scan motor adjustment.

CIS Unit Replacement and Error Recovery

Information on replacing the CIS unit, handling precautions, and error recovery procedures.

CIS Unit Drive Belt-1 Tension Adjustment

Procedure for adjusting the tension of the CIS unit drive belt-1 when installing it.

Scan Motor (CIS Unit Drive Belt-2) Tension Adjustment

Procedure for adjusting the tension of the CIS unit drive belt-2 with a belt tension jig.

Adjustment of the Paper Feeding System

Procedure for adjusting sheet sideways deviation caused by paper feeding.

Adjustment of Developer Unit

Procedure for adjusting the doctor-to-sleeve gap using a doctor-sleeve jig and specific codes.

Adjustment of the ADF (MR-2017)

Covers ADF position, height, skew, leading edge, horizontal, and copy ratio adjustments.

ADF Position Adjustment

Procedure for adjusting the ADF position if it is not installed correctly, including checking steps.

ADF Height Adjustment

Procedure for checking and adjusting the ADF height, including gap tolerance specifications.

ADF Skew Adjustment

Procedure to adjust skew by shifting the aligning plate based on image inclination.

ADF Leading Edge Position Adjustment

Procedure to adjust the leading edge position of copies by comparing chart and copy images.

ADF Horizontal Position Adjustment

Procedure to adjust horizontal image position by checking center line alignment on copies.

ADF Copy Ratio Adjustment

Procedure to adjust copy ratio by checking image dimension against a chart and using codes.

ADF Opening/Closing Sensor Adjustment

Procedure to adjust the bracket position of the ADF opening/closing sensor.

Preventive Maintenance (PM)

General Descriptions for PM Procedure

Details the timing for preventive maintenance, preparation steps, and post-maintenance checks.

Operational Items in Overhauling

Lists components and tasks for equipment overhauling based on usage time or page count.

Preventive Maintenance Checklist

Checklists for various machine parts including scanner, laser unit, feed unit, and ADF.

PM Kit Contents

Lists the contents of the Preventive Maintenance kits for different machine parts.

Jig List

Lists all jigs required for maintenance procedures with their corresponding page and item numbers.

Grease List

Lists the types of grease used, their part names, volumes, and containers.

Precautions for Storing and Handling Supplies

Guidelines for storing toner, developer, drums, blades, rollers, and paper under specific conditions.

Checking and Cleaning of Photoconductive Drum

Detailed instructions for checking and cleaning the photoconductive drum, including handling precautions.

Checking and Cleaning of Drum Cleaning Blade

Precautions and procedure for checking and cleaning the drum cleaning blade edge.

Checking and Cleaning of Fuser Roller and Pressure Roller

Handling precautions, checking, and cleaning procedures for fuser and pressure rollers.

Troubleshooting

Diagnosis and Prescription for Each Error Code

Guides for diagnosing and resolving issues based on specific error codes displayed by the equipment.

Paper Transport Jam Troubleshooting

Troubleshooting steps for paper jams related to exit sensor, registration sensor, and pickup solenoid.

Paper Misfeeding Troubleshooting

Troubleshooting steps for paper misfeeding, checking registration sensor and bypass pickup solenoid.

Cover Open Jam Troubleshooting

Troubleshooting for ADU cover open errors, checking 24V supply and cover sensor switches.

Transport Jam (ADF) Troubleshooting

Troubleshooting for ADF transport jams, checking rollers, sensors, and ADF boards.

Laser Optical Unit Service Call

Troubleshooting for polygonal motor and H-Sync detection errors in the laser optical unit.

Service Call for Others

Covers firmware update errors, high-voltage transformer abnormalities, and backup counter issues.

Troubleshooting Image Density and Gray Balance

Steps to diagnose and prescribe solutions for issues with image density and gray balance.

Troubleshooting Background Fogging

Steps to diagnose and prescribe solutions for background fogging issues in images.

Troubleshooting Moire and Lack of Sharpness

Troubleshooting steps for Moire patterns and lack of sharpness in printed images.

Troubleshooting Toner Offset

Troubleshooting steps for toner offset issues, checking density, fuser unit, paper, and developer.

Troubleshooting Blurred Image

Troubleshooting steps for blurred images, checking paper, scanner, drum, and ozone exhaust.

Troubleshooting Poor Fusing

Troubleshooting steps for poor fusing issues, checking heater, pressure, temperature, and paper.

Troubleshooting Blank Copy

Troubleshooting steps for blank copies, checking transfer charger wire, high-voltage transformer, and drum.

Troubleshooting Solid Copy

Troubleshooting steps for solid copy issues, checking exposure lamp, main charger, and drum.

Troubleshooting White Banding (Feeding Direction)

Troubleshooting for white banding, checking laser optical unit, main charger grid, and developer unit.

Troubleshooting White Banding (Right Angle)

Troubleshooting for white banding, checking main charger, drum, developer unit, and drive system.

Troubleshooting Skewed Image

Troubleshooting for skewed images, checking drawer installation, feed roller, and aligning amount.

Troubleshooting Black Banding (Feeding Direction)

Troubleshooting for black banding, checking shading correction plate, main charger, and cleaner.

Troubleshooting Black Banding (Right Angle)

Troubleshooting for black banding, checking needle electrode, fuser roller, and drum.

Troubleshooting White Spots

Troubleshooting for white spots, checking toner density, doctor-sleeve gap, and developer material.

Troubleshooting Poor Image Transfer

Troubleshooting steps for poor image transfer, checking paper, transfer charger, and registration roller.

Troubleshooting Uneven Image Density

Troubleshooting for uneven image density, checking main charger, transfer charger, and developer unit.

Troubleshooting Faded Image

Troubleshooting for faded images, checking toner, toner motor, and high-voltage transformer.

Troubleshooting Image Dislocation

Troubleshooting for image dislocation, checking registration roller, clutch, and aligning amount.

Troubleshooting Jittering Image

Troubleshooting for jittering images, checking toner image, rollers, drum, and drive system.

Troubleshooting Poor Cleaning

Troubleshooting for poor cleaning, checking developer material, cleaner, fuser unit, and toner recovery.

Troubleshooting Uneven Light Distribution

Troubleshooting for uneven light distribution, checking original glass, main charger, and scanner.

Troubleshooting Blotched Image

Troubleshooting for blotched images, checking paper type, separation and transfer charger.

Replacement of PC Boards

Procedures for replacing MAIN and SRAM boards, including data recovery steps.

Replacing MAIN Board

Procedure for replacing the MAIN board, including installing SRAM and updating ROMs.

Replacing SRAM Board

Procedure for replacing the SRAM board, including RAM clear and copying counter values.

Firmware Updating

Firmware Updating with Download Jig

Instructions for updating firmware using a download jig connected to the equipment.

PWA-DWNLD-350-JIG Firmware Update

Procedure for updating firmware using the PWA-DWNLD-350-JIG download jig.

Confirmation of Updated Data

How to confirm updated data versions in Setting Mode (08) after firmware update.

Writing Data to Download Jig

Procedure for writing firmware data to the download jig using a ROM writer and adapter.

Precaution When Writing Data

Precautions for writing data, including voltage settings, address settings, and rotary switch use.

K-PWA-DLM-320 Firmware Update

Procedure for updating firmware using the K-PWA-DLM-320 download jig on ADF control PC board.

Firmware Updating with TOSHIBA Viewer

Instructions for updating firmware using TOSHIBA Viewer software on a PC.

Firmware Updating with Software Update Tool

Procedure to update firmware using the software update tool via USB cable.

Software Update Tool System Requirements

Lists the system requirements for operating the software update tool, including OS and USB version.

Software Update Tool Preparation and Precaution

Steps for preparing and precautions before using the software update tool, including driver installation.

Software Update Tool Update Procedure

Step-by-step guide to update firmware using the software update tool via USB cable.

Power Supply Unit

Output Channel

Details the output channels for the main switch line and the cover switch line of the power supply.

Fuse Information

Table listing fuses for various components, their voltage, board/unit, part, and fuse type.

Power Supply Unit Configuration

Schematic diagram showing the configuration and connections of the power supply unit components.

Wire Harness Connection

AC Wire Harness Diagram

Diagram illustrating the AC wire harness connections for various units and components.

DC Wire Harness (e-STUDIO163/203)

Detailed DC wire harness diagram for the e-STUDIO163/203 MAIN and SRAM boards.

DC Wire Harness (e-STUDIO166/206)

Detailed DC wire harness diagram for the e-STUDIO166/206 MAIN and SRAM boards.

Electric Parts Layout

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