Toyota 1CD-FTV - Install Timing Belt Idler Sub−Assy No.2; Install Timing Belt Idler Sub−Assy No.1; Install Camshaft Timing Pulley; Install Injector Assy

A57102
Turn
A57103
Plate Washer
8mm
Hexagon
Wrench
A62592
SST
A85942
New O−ring
A79187
O−ring
Back−up ring
−ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD−FTV)(From September,
2003)
14−23
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
49. INSTALL TIMING BELT IDLER SUB−ASSY NO.2
(a) Install the idler pulley with the bolt.
Torque: 47 N×m (475 kgf×cm, 34 ft×lbf)
(b) Check that the idler pulley moves smoothly.
50. INSTALL TIMING BELT IDLER SUB−ASSY NO.1
(a) Using an 8 mm hexagon wrench, install the plate washer
and idler pulley with the idler pulley shaft.
Torque: 35 N×m (357 kgf×cm, 26 ft×lbf)
(b) Check that the pulley bracket moves smoothly.
51. INSTALL CAMSHAFT TIMING PULLEY
(a) Install the pulley set key to the key groove of the cam-
shaft.
(b) Align the keyway of the timing pulley with the key located
on the camshaft, then slide the pulley into place.
(c) Using SST, install the pulley bolt.
SST 09960−10010 (09962−01000, 09963−01000)
Torque: 88 N×m (899 kgf×cm, 65 ft×lbf)
52. INSTALL EXHAUST FUEL ADDITION INJECTOR
ASSY
(a) Install a new gasket to the cylinder head.
(b) Install a new O−ring to the injector.
(c) Apply a light coat of engine oil to the O−ring on the injec-
tor.
(d) Install the addition injector and nozzle holder clamp.
(e) Using a Torx wrench (T40), install the Torx screw.
Torque: 12 N×m (117 kgf×cm, 8.5 ft×lbf)
53. INSTALL INJECTOR ASSY
(a) Install the 4 new nozzle seats to the cylinder head.
(b) Install new back−up rings and the O−rings to each injec-
tor.
(c) Apply a light coat of engine oil to the O−rings on each in-
jector.
(d) Install the injector to the cylinder head.
NOTICE:
Fit the injectors to the nozzle seats.
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