Toyota 1CD-FTV - Cylinder Block Assembly: Block Inspection

A09453
10mm
(0.39 in)
10mm
(0.39 in)
A09455
1
2
Front
Thrust
Direction
Axial
Direction
1
2
A
B
C
A88537
14 mm
(0.55 in.)
14−48
−ENGINE MECHANICAL CYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
11. INSPECT CYLINDER BLOCK FOR FLATNESS
(a) Using a precision straight edge and feeler gauge, mea-
sure the warpage on the surface which contacts the cylin-
der head gasket.
Maximum warpage: 0.05 mm (0.0020 in.)
If the warpage is greater than maximum, replace the cylinder
block.
12. INSPECT CYLINDER BORE DIAMETER
(a) Using a cylinder gauge, measure the cylinder bore diame-
ter at positions A, B and C in the thrust and axial direc-
tions.
Standard diameter:
82.200 to 82.400 mm (3.2362 to 3.2441 in.)
If the diameter is greater than maximum, replace the cylinder
block.
13. INSPECT W/PIN PISTON SUB−ASSY
(a) Using a micrometer, measure the piston diameter at a
right angle to the piston pin center line and 14 mm (0.55
in.) from the skirt bottom edge.
Piston diameter:
82.118 to 82.132 mm (3.2330 to 3.2335 in.)
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