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Toyota 1CD-FTV - Inspect Crankshaft Thrust Clearance; Remove Crankshaft; Remove Sub−Assy Oil Nozzle No.1

Toyota 1CD-FTV
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A09496
A09497
A08026
A85943
14−46
−ENGINE MECHANICAL CYLINDER BLOCK ASSY (1CD−FTV)(From September,
2003)
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
5. INSPECT CRANKSHAFT THRUST CLEARANCE
(a) Using a dial indicator, measure the thrust clearance while
prying the crankshaft back and forth with a screwdriver.
Standard thrust clearance:
0.040 to 0.300 mm (0.0016 to 0.0118 in.)
If the thrust clearance is greater than maximum, replace the
thrust washer as a set.
Thrust washer thickness:
Standard
2.680 to 2.730 mm (0.1055 to 0.1075 in.)
Oversize 0.125 2.743 to 2.793 mm (0.1080 to 0.1100 in.)
Oversize 0.250 2.805 to 2.855 mm (0.1104 to 0.1124 in.)
6. REMOVE CRANKSHAFT
(a) Uniformly loosen and remove the 10 main bearing cap
bolts.
(b) Using the removed main bearing cap bolts, wiggle the cap
back and forth, then remove the 5 main bearing caps, 5
lower bearings and 2 lower thrust washers (the No. 3 main
bearing cap only).
HINT:
S Keep the lower bearing and main bearing cap together.
S Arrange the main bearing caps and lower thrust washers
in the correct order.
(c) Lift the crankshaft out.
HINT:
Keep the upper bearing and upper thrust washers together with
the cylinder block.
7. REMOVE SUB−ASSY OIL NOZZLE NO.1
(a) Remove the 4 bolts and 4 oil nozzles.
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