Toyota 1CD-FTV - Cylinder Block Assembly: Piston and Ring Procedures

A87939
6mm
Hexagon
Wrench
A87944
A09502
A09501
−ENGINE MECHANICAL CYLINDER BLOCK ASSY (1CD−FTV)(FromSeptember,
2003)
14−47
1CD−FTV ENGINE REPAIR MANUAL (RM1046E)
8. REMOVE CYLINDER BLOCK OIL ORIFICE
(a) Using a hexagon wrench (6 mm), remove the oil orifice.
9. REMOVE PISTON RING SET
(a) Using a piston ring expander, remove the No. 1 and No.
2 piston ring and oil ring.
NOTICE:
Try to keep the piston ring expansion as small as possible.
(b) Remove the coil by hand.
HINT:
Arrange the piston rings in the correct order.
10. REMOVE W/PIN PISTON SUB−ASSY
(a) Using a small screwdriver, pry the snap rings off the pis-
ton.
(b) Gradually heat the piston up to approximately 60_C
(140_F).
(c) Using a plastic−faced hammer and brass bar, lightly tap
out the piston pin and remove the connecting rod.
HINT:
S The piston and pin are a matched set.
S Arrange the pistons, pins, rings, connecting rods and
bearings in the correct order.
ProCarManuals.com