3
Torque Specifications
NOTE: Torque specifications have the following tol-
erances:
Torque (ft-lb) Tolerance
0-15 ±20%
16-39 ±15%
40+ ±10%
Part Part Bolted to
Torque
ft-lb N-m
EXHAUST COMPONENTS
Exhaust Pipe Flange Cylinder Head 45 61.2
Exhaust Pipe Muffler 16 21.8
Oxygen Sensor Exhaust Pipe 20 27.2
INTAKE COMPONENTS
Air Cleaner Mount Frame 16 21.8
Intake Hose 2” Elbow Manifold & Intake Duct 11 in-
lb
1.25
Intake Hose 2” Elbow Intake Duct & Air Cleaner
Assembly
11 in-
lb
1.25
Intake Hose Inlet Air Cleaner Assembly 11 in-
lb
1.25
Clamp Frame 17 in-
lb
1.92
COOLING COMPONENTS
Radiator Bracket Frame Stamping 20 27.2
FUEL SYSTEM COMPONENTS
Fuel Pump Fuel Tank 70 95.2
BRAKE COMPONENTS
Master Cylinder Frame 16 21.8
Master Cylinder Remove Tank Frame 4 5.4
Rear Brake Hose Master Cylinder 20 27.2
Rear Brake Hoses Hydraulic Caliper 20 27.2
Front Brake Hose Master Cylinder 20 27.2
Front Brake Hoses Hydraulic Caliper 20 27.2
Rear Brake Hose Frame 6 8.2
Front Brake Hose Frame 6 8.2
Brake Pedal Frame 16 21.7
Knuckle Front Brake Caliper 45 61.2
Knuckle Rear Brake Caliper 45 61.2
ACCELERATOR COMPONENTS
Accelerator Pedal Splash Panel 8 10.9
SHIFTER COMPONENTS
Tilt Steering Sub-Assembly Frame 16 21.8
Steering Column Support
Bracket
Steering Column 24 in-
lb
2.72
Shifter Cable Eyelet Shifter Column Casting 6 8.2
Shift Cable Threads Tilt Steering Sub-Assembly 20 27.2
Shift Cable Threads Shift Cable Bracket
Transaxle
20 27.2
Shift Lever Shifter Knob 20 27.2
Shift Cable Bracket Transaxle 8 10.9
ELECTRICAL COMPONENTS
Tilt Sensor Frame 5 6.8
Starter Solenoid Frame 10 13.6
Ground Wire Engine 16 21.8
ECM Behind Seat Storage Box 12 in-
lb
1.36
Starter Engine Backplate 14.8 20
Alternator Pivot Engine Block 33.2 45
Alternator Adjuster Alternator Bracket 14.8 20
PDM Bracket Frame 10 13.6
STEERING COMPONENTS
Rack & Pinion Housing Bracket, Rack Mount 16 21.8
Part Part Bolted to
Torque
ft-lb N-m
STEERING COMPONENTS (cont.)
Bracket Rack Mount Frame (with weld nut) 45 61.2
Bracket Rack Mount Frame (with nut) 16 21.8
Intermediate Shaft Rack & Pinion 45 61.2
Steering Shaft Steering Wheel 25 34
Tilt Steering Subassembly Frame 16 21.8
Bracket Steering Column
Support
Steering Column 24 in-
lb
2.72
Tilt Steering Shock Bracket Steering Column
Support
68.2
Tilt Steering Shock Frame 6 8.2
EPS Mount Brackets Frame 16 21.8
EPS Mount Brackets EPS Unit 16 21.8
Intermediate Shaft EPS Unit 24 32.6
CHASSIS ASSEMBLY
Skid Plates Frame 6 8.2
Bumper Frame 16 21.8
Front Engine Bracket —
Driver Side
Frame 45 61.2
Front Engine Bracket —
Passenger Side
Frame 45 61.2
Front Engine Bracket —
Driver & Passenger Side
Front Engine Mount
Assembly
16 21.8
Seat Structure Frame 6 8.2
Bumper Bracket Frame 20 27.2
Rubber Mount Engine Bracket 45 61.2
Tow Hook Frame 20 27.2
Cargo Box Hinge Point Frame 30 40.8
Cargo Box Shock Frame/Cargo Box 10 13.6
SEAT ASSEMBLY
Driver Seat Tube Driver Seat Base/Backrest 2 2.7
Seat Slider Seat Tube 8 10.9
Seat Slider Seat Structure 2 2.7
Seat Bracket Seat Tube 8 10.9
Lock Handle Seat Bracket 8 10.9
Seat Belt Retractor/Anchor Frame 60 81.6
Seat Belt D-loop Rear ROPS 35 47.6
ROPS ASSEMBLY
Canopy Front Hoop Frame 45 61.2
Canopy Front Hoop Canopy Rear Hoop 45 61.2
Canopy Rear Hoop Frame 45 61.2
Shoulder Restraint Upper Frame 20 27.2
Shoulder Restraint Lower Frame 20 27.2
Flag Mount Bracket Canopy Rear Hoop 6 8.2
SUSPENSION COMPONENTS (Front)
Front Shock Frame/Upper A-Arm 45 61.2
Upper A-Arms Frame 45 61.2
Lower A-Arms Frame 45 61.2
Ball Joint Knuckle 45 61.2
Knuckle** Tie Rod End 32 43.5
Knuckle Assembly/Front Hub Front Axle 250 339
Sway Bar Mount Frame 20 27.2
Sway Bar Link Sway Bar (1-2 threads
exposed)
Sway Bar Link A-arm (5-6 threads
exposed)
SUSPENSION COMPONENTS (Rear)
Upper A-Arms Frame 45 61.2
Lower A-Arms Frame 45 61.2
Lower A-Arm Knuckle Assembly 45 61.2
Upper A-Arm Knuckle Assembly 45 61.2
Rear Shock Upper A-Arm 45 61.2
Rear Shock Frame 45 61.2
Knuckle Assembly/Rear Hub Rear Axle 250 339
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