SERVICE INSTRUCTIONS
WARNING
Used Oil Must Be disposed of at a proper collection Center
18
A. Engine Lubrication
You must change the oil in the crankcase after the first 5 hours of operating of your new engine
(See Fig.6) and after every 10 hours of use thereafter. This will insure proper lubrication of the
internal parts and prevent costly repairs due to excessive wear.
a. Remove the drain plug located on the right rear side of
engine. Tip the kart backwards slightly by blocking up the
front end and drain the oil into suitable container.
b. Remove and clean the oil filter.
c. Replace drain plug and tighten securely. Place the kart in
a level position.
d. Refill the crankcase (approximately 11/4 pint) to the top
of the filler neck with SAE 10W40 oil.
e. Check the oil level before each use of the kart or after
each 10 hours of operation. Add oil when necessary to keep
the level between the bottom of the dipstick and the “0”
mark. Do not mix various grades of oil.
ENGINE OIL
PLUG COVER
Figure 5 Engine oil plug cover
SEAM VERIFY
WASHER VERIFY
0.7-0.8mm
SEAM,DIRT,CARBON VERIFY
Figure 6 Spark plug
B. Spark Plug
a. Remove the spark plug and inspect it each time you
change the oil (use a spark plug wrench).The electrodes
should be kept clean and free of carbon. The presence of
carbon or excess oil will greatly reduce engine performance.
If possible, check the spark plug gap (area between
electrodes)using a wire feeler gauge. This specification is 0.7-
0.8 mm.
b. Before installing the spark plug coat the threads lightly
with graphite grease if possible, to ensure easy removal next
time the spark plug needs Inspection.
c. It is advisable to replace the spark plug at least once a
year to ensure easy starting and good engine performance.
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