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Trane UCM-CLD User Manual

Trane UCM-CLD
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UCM-CLD
Chiller Control System
Owner
Manual
RLC-SVU02F-E4
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Trane UCM-CLD Specifications

General IconGeneral
BrandTrane
ModelUCM-CLD
CategoryChiller Control System
LanguageEnglish

Summary

General Information

Foreword

Introduction to the manual's purpose and scope for the UCM-CLD controller.

Warnings and Cautions

Explanation of warning symbols and safety recommendations for proper operation.

Safety Recommendations

Key safety precautions to observe during maintenance and service visits.

Unit Reception Procedures

Steps for inspecting the unit upon arrival and reporting any damage.

Warranty Information

Details on warranty terms and conditions, including voiding factors.

Maintenance Contract Recommendation

Recommendation to sign a maintenance contract for regular specialized service.

Operator Training Services

Information on available training services for better equipment use and maintenance.

Principles of Operation of the Module UCM-CLD

UCM-CLD Control System Overview

Description of the UCM-CLD chiller control's composition of eight electronic modules.

UCM-CLD Module Functions

Details the functions of individual modules like MCSP, CPM, EXV, CSR, and communication interfaces.

Operator Interface Details

Explains the digital display and the 16-key touchpad keyboard for navigation and control.

Digital Display Functionality

Details the 2-line, 40-character LCD display, its backlight, and what it shows.

Operator Keyboard Layout

Describes the 16-key touchpad, divided into menu navigation and control keys.

Control Key Operations

Detailed explanation of the functions of the '+', '-', 'Previous', 'Next', 'Enter', 'Cancel', 'Auto', and 'Stop' keys.

Menu Parameters and Setpoints

Lists parameters and their ranges for Chiller, Custom, Refrigerant, Compressor, and Operator Settings menus.

Service Settings Menu Options

Details settings adjustable by the customer and service engineer across three access levels.

Service Test Procedures

Lists available service tests such as expansion valve and compressor tests.

Diagnostic Functions

Lists functions for viewing current diagnostics, history, and resetting.

Operational Features Overview

Covers features like entering evaporator water temperature and current limit setpoints.

Evaporator Water Temperature Monitoring

Explains how the UCM monitors entering and leaving water temperatures to detect flow loss.

Current Limit Setpoint (CLS)

Details how current limit setpoints are entered and managed for compressor protection.

Electronic Expansion Valve (EXV) Test

Procedure for testing the EXV operation, including overdrive sequences.

Compressor Overload Protection

Describes UCM's monitoring of compressor current for overcurrent or locked-rotor protection.

Leaving Chilled-Water Temperature Control

Explains how the UCM controls to a setpoint, including actions upon start-up temperature changes.

Chilled-Water Reset (CWR) Option

Details the CWR option that resets the chilled-water setpoint based on water temp or outdoor air.

Leaving-Water Temperature Cutout

Explains the cutout for freeze protection, its setpoints, and diagnostic triggers.

Low Refrigerant Temperature Cutout

Describes protection against low saturated-evaporator refrigerant temperature and related diagnostics.

Balanced Compressor Starts and Hours

Feature to balance compressor operating hours and starts for even wear.

Phase Imbalance Protection

Details how the UCM monitors phase imbalance and protects compressors.

Reverse Rotation Protection

Explains the protection against reverse rotation and the importance of correct power phasing.

Oil Failure Protection

Describes the logic for detecting oil line restrictions based on oil and condenser temperatures.

DIP Switch Settings

Details the DIP switch settings for compressor overload and IPC address configuration.

External Setpoint and Current Limit Inputs

Configuration of 2-10V or 4-20mA inputs for external chilled water setpoints and current limits.

Leaving Condenser-Water Temperature Control Option

Details the LCWT control option for model RTWB, its DIP switch setting, and function.

Mechanical Control Settings

Shows pressure switch settings for high and low pressure for different approval standards.

Hot-Water Mode Control for RTWB

Details the RTWB's hot-water mode operation, scope of supply, and sequence of operation.

Hot-Water Mode Sequence of Operation

Explains the unit's operation in cooling mode and heating mode for hot-water applications.

Handling Sensor Failures in Heating Mode

Describes chiller shutdown and alarm actions when the CDS leaving-water temperature sensor fails.

A70 Module and UCM Interaction

Explains how the A70 module interacts with the UCM for setpoints, enable/disable, and pump control.

Local vs. External Unit Control Modes

Describes the different unit control modes: No, Partial, and Full, based on user settings.

External Cooling Setpoint Input

Details the analog input for external cooling setpoints, its scaling, and configuration.

External Heating Setpoint Input

Details the analog input for external heating setpoints, its scaling, and configuration.

External ON/OFF Input

Explains the digital input for external unit ON/OFF control.

External Heat/Cool Input

Details the digital input for selecting the external heat or cool mode.

No Active Diagnostics

Message displayed when no active diagnostics are present.

System Malfunction Messages

Describes common diagnostic messages like machine shutdown or circuit shutdown.

Alarm LED Indication

Explains the flashing of the red LED for manual reset shutdowns versus other states.

Diagnostic Priority Levels

Lists the priority order of active diagnostics from highest to lowest.

Diagnostic Codes - Faults 87 to Fd

Lists default descriptions for various fault codes, their types (MMR, CMR, IFW, MAR), and causes.

Diagnostic Codes - Faults 180 to 1A9

Lists fault codes and their types and descriptions for system malfunctions.

Diagnostic Codes - Faults 1AA to 1dd

Provides further fault codes, types, and detailed descriptions for various system issues.

Diagnostic Codes - Faults 1dE to 2A2

Lists additional fault codes related to oil system, fan drive, and sensor issues with their types.

Communication Failure Diagnostics

Lists fault codes specific to communication failures between different modules.

Controller for Hydraulic Module Applications

User Interface Description

Details the control terminal's LCD display and six buttons (Alarm, Program, Escape, Arrows, Validate).

Hydraulic Module Control

Hydraulic Module Control Logic

Explains the basic control logic for turning the system on and its reaction to sensor failures.

Hydraulic Module Failure Handling

Describes system reactions to failures in Entering Water Temperature and Ambient Air Temperature sensors.

Freeze Protection Control

Details the electric heater and pump activation for freeze protection based on ambient temperature.

Hydraulic Pump Control

Explains pump start/stop, automatic change-over on pump failure, and freeze protection by pump activation.

Hydraulic Module Inputs and Outputs

Lists all inputs (EWT, OAT, Pump, Flow, System) and outputs (Pumps, Heaters, FS, Alarm) with their terminals.

Hydraulic Module Options

Details the permanent display of application name, date, time, and unit status.

Hydraulic Module Permanent Display

Describes the information shown on the permanent display, including application name, date, and unit status.

Accessing Hydraulic Module Sub-Menus

Explains how to access sub-menus like Data Display, Settings, Clock, and Configuration using the Prg key.

Hydraulic Module Data Display Menu

Details the data display menu, showing Analog Inputs, Digital Inputs, Digital Outputs, and Counters.

Hydraulic Module Settings Menu

Explains how to access and modify fields in the Settings Menu, including User Password and User Settings.

Hydraulic Module Clock Menu

Details the Clock Menu, allowing access to Clock Settings via User Password.

Hydraulic Module Alarm Messages

Lists alarm messages for the hydraulic module, including screen, events, reset type, unit status, and description.

Free Cooling Application

Free Cooling Application Overview

Details the permanent display of Free Cooling application name, date, time, and unit status.

Free Cooling Permanent Display

Describes the information shown on the permanent display, including FC application, date, and unit status.

Accessing Free Cooling Sub-Menus

Explains how to access sub-menus like Data Display, Settings, Clock, and Configuration.

Free Cooling Data Display Menu

Details the data display menu, showing Analog Inputs and Setpoint Source information.

Free Cooling Analog Inputs

Lists analog inputs like Ent Wat Temp, Lvg Wat Temp, Ambient Temp, and Active SP.

Free Cooling Setpoint Source

Explains the different sources for setpoints (Front Panel, External, Air Reset, Return Water Reset).

Free Cooling Digital Inputs

Lists digital inputs such as System status, UCM Pump status, Flow Switch, and Free Cooling enable.

Free Cooling Digital Outputs

Details digital outputs for Fans, FC status, UCM enabled, System Pump, Flow Switch, and PRG Relay.

Free Cooling 3-Way Valve I/O

Describes the Input/Output for the 3-way valve, showing position and analog voltage.

Free Cooling Chilled Water Setpoint I/O

Details the Input/Output for chilled water setpoints, including external and adjusted values.

Free Cooling Settings Menu

Explains access to settings like User Password, User Settings (Lvg Water SP, Delta Temp SP, Pump OFF Delay, PRG Relay).

Free Cooling Chilled Water Reset (CWR)

Details CWR parameters: Reset Type, Ratio, Start Temperature, and Maximum CWR.

Free Cooling Clock Menu

Details the Clock Menu, allowing access to Clock Settings via User Password.

Free Cooling Alarm Messages

Lists alarm messages for Free Cooling, including sensor faults, flow switch issues, and 3WV position errors.

Heat Recovery Application

Heat Recovery Application Permanent Display

Describes the permanent display of HR application, date, time, hot water temp, and unit status.

Accessing Heat Recovery Sub-Menus

Explains how to access sub-menus like Data Display, Settings, Clock, and Configuration.

Heat Recovery Data Display Menu

Details the data display menu, showing Analog Inputs like Hot Water Temp and pressures.

Heat Recovery Analog Inputs

Lists analog inputs for Hot Water Temp, Circuit 1 pressure, Circuit 2 pressure, and Active hot water setpoint.

Heat Recovery Digital Inputs

Lists digital inputs for Circuit status, HR status, and Night Noise Set Back.

Heat Recovery Digital Outputs

Details digital outputs for Fans, Programmable Relay, and enable outputs for circuits.

Heat Recovery Analog Outputs

Lists analog outputs for 3-Way valve, C1 Speed Inverter, and C2 Speed Inverter.

Heat Recovery Settings Menu

Explains access to settings like User Password, User Settings (Hot Water SP, PRG Relay).

Heat Recovery Clock Menu

Details the Clock Menu, allowing access to Clock Settings via User Password.

Heat Recovery Alarm Messages

Lists alarm messages for Heat Recovery, including sensor faults and pressure errors.

RTWB Heat Pump Application

RTWB Heat Pump Permanent Display

Describes the permanent display of RTWB HP application, date, time, and CDS LWT.

Accessing RTWB Heat Pump Sub-Menus

Explains how to access sub-menus like Data Display, Settings, Clock, and Configuration.

RTWB Heat Pump Data Display Menu

Details the data display menu, showing Binary and Analog Inputs.

RTWB Heat Pump Inputs

Lists binary inputs (CDSLWT, EXTSTST, EXTMODE, CDSPPRQT) and their status.

RTWB Heat Pump Binary Outputs

Details binary outputs for Active Mode, Unit Status, CDS Pump Status, and Sensor Alarm.

RTWB Heat Pump Active Setpoints

Shows active setpoints for Mode, Heating Setpoint, and Cooling Setpoint, influenced by external control.

RTWB Heat Pump Settings Menu

Explains access to settings like User Password, User Settings 1 (Heat/Cool Setpoints, External Control).

RTWB Heat Pump User Settings 1

Details front panel heat/cool setpoints, heat/cool switch, and external control settings.

RTWB Heat Pump User Settings 2

Details external setpoint input types (0-1V, 4-20mA) for heat and cool, displayed for 'Full' external control.

RTWB Heat Pump Clock Menu

Details the Clock Menu, allowing access to Clock Settings via User Password.

RTWB Heat Pump Alarm Messages

Lists alarm messages for RTWB Heat Pump, including CDS LWT sensor fault.

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