PERIODIC INSPECTIONPERIODIC INSPECTION
4-124-12
MONTHLY (200 OPERATING HOURS)MONTHLY (200 OPERATING HOURS)
CHECKSCHECKS
Check the following items in addition to preoperationalCheck the following items in addition to preoperational
and weekly (50 operating hours) checks.and weekly (50 operating hours) checks.
Adjustment Adjustment and and replacement replacement of of components components and and partsparts
listed as monthly check items are difficult and needlisted as monthly check items are difficult and need
sufcient technical knowledge and special tools.sufcient technical knowledge and special tools.
It is recommended that one-month or longer periodicIt is recommended that one-month or longer periodic
inspection be left to a specialist or your authorizedinspection be left to a specialist or your authorized
dealer.dealer.
Items to be checkedItems to be checked
•• Battery – Battery – Give an Give an equalizing chargeequalizing charge
•• Battery connectors – CBattery connectors – Check for damageheck for damage
and looseness.and looseness.
•• W i r i n g – C h e c k f o r d a m a g e a n d W i r i n g – C h e c k f o r d a m a g e a n d
discoloration.discoloration.
•• Contacts – Contacts – Check Check for roughness.for roughness.
••
Controller – Clean Controller – Clean and check for and check for looseloose
connections.connections.
••
Dir ection shift sw itc h – Check for Direction shift sw itc h – Check for
operation and loosenessoperation and looseness
•• AcceleAccele rator pedal rator pedal – – Check for Check for propeproperr
operation and loosenessoperation and looseness
•• Safety circuit Safety circuit – Check – Check for operation.for operation.
•• Brake linkage Brake linkage – Check – Check for loosenessfor looseness
•• Wheel mounting nuts Wheel mounting nuts and bolts – and bolts – CheckCheck
for loosenessfor looseness
•• Wheel bearings – CWheel bearings – Check for looseneheck for looseness,ss,
noise and lubricationnoise and lubrication
••
Drive unit – Check oil for level and Drive unit – Check oil for level and
contaminationcontamination
••
Drive unit Drive unit – Check – Check for noise, damfor noise, damage andage and
crackscracks
•• Lift Lift chains chains – – LubricateLubricate
•• ValValve control lever ve control lever micro-switch – micro-switch – CheckCheck
for proper operation and damagefor proper operation and damage
•• Relief valve Relief valve – Check – Check for proper for proper operationoperation
•• H os e r e el – C h e c k f o r operation, H os e r e el – C h e c k f o r operation,
looseness, crackslooseness, cracks
•• Reach guide Reach guide – Check – Check for loosenessfor looseness
••
Sheaves – Check Sheaves – Check for proper for proper operation,operation,
damage and loosenessdamage and looseness
••
Rollers (end, Rollers (end, side and side and retaining) – retaining) – CheckCheck
for proper operation, looseness andfor proper operation, looseness and
damagedamage
•• Fork carrFork carriage plate iage plate – Check – Check for operation,for operation,
looseness, cracks or bendslooseness, cracks or bends
•• Mast – Mast – Apply grease on the piston Apply grease on the piston headhead
guideguide
•• InneInner r chanchannel – nel – Apply grease on endApply grease on end
roller rolling surfaceroller rolling surface
•• Major bolts Major bolts and nuts – and nuts – Retighten (new Retighten (new liftlift
trucks only)trucks only)
••
Battery stopper – Battery stopper – Check rubber part Check rubber part forfor
missingmissing
••
AttachmenAttachment – t – Check for Check for operationoperation , oil, oil
leakage, damage or deformation.leakage, damage or deformation.
•• A t t a c h m e n t – C h e c k f o r p r o p e r A t t a c h m e n t – C h e c k f o r p r o p e r
installationinstallation
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