PERIODIC INSPECTIONPERIODIC INSPECTION
4-164-16
PERIODICAL CHECK SCHEDULEPERIODICAL CHECK SCHEDULE
This check schedule is worked out on the assumption that the lift truck will be used under typical workingThis check schedule is worked out on the assumption that the lift truck will be used under typical working
conditions. If the lift truck conditions. If the lift truck is used under severer working conditions, eis used under severer working conditions, earlier check is required.arlier check is required.
((
○○
: Check and adjust,: Check and adjust,
●●
: Replace or add): Replace or add)
ELECTRIC SYSTEMELECTRIC SYSTEM
CChheecckkiinng g iitteemm SSeerrvviicce e RReeqquuiirreedd TTooooll//rreemmeeddyy Before workBefore work
or shiftor shift
WeeklyWeekly
(50 hrs.)(50 hrs.)
MonthlyMonthly
(200 hrs.)(200 hrs.)
TrimonthlyTrimonthly
(600 hrs.)(600 hrs.)
SemiannuallySemiannually
(1200 hrs.)(1200 hrs.)
AnnuAnnuallyally
(2400 hrs.)(2400 hrs.)
BatteryBattery
ChChececk fk for or cocontntamamininatation ion of of babatttterery cy casasee ClCleaeaniningng
○ ○ ○ ○ ○ ○ ○ ○ ○○
Check electrolyte levelCheck electrolyte level
Add ifAdd if
necessarynecessary
○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○
Check specic gravityCheck specic gravity
Measure andMeasure and
adjustadjust
○ ○ ○ ○ ○ ○ ○ ○ ○○
Give equalizing chargeGive equalizing charge
○ ○ ○ ○ ○ ○ ○○
CChheecck k ffoor r iinnssuullaattiioonn CChheecckk
○ ○ ○ ○ ○○
ControllerController
ChChececk fk for or cocontntamamininatatioion on of tf the he susurfrfacacee ClCleaeaniningng
○ ○ ○ ○ ○ ○ ○○
Check for rough contact points ofCheck for rough contact points of
contactorcontactor
CheckCheck
○ ○ ○ ○ ○ ○ ○○
ChChececk fk for or ththe ge gap ap bebetwtweeeen cn conontatactctss ChChececk / k / AdAdjujustst
○○
CChheecck k ffoor r iinnssuullaattiioonn MMeeaassuurree
○ ○ ○ ○ ○○
CChheecck k ffoor r lloooosse e ccoonnnneeccttiioonnss CChheecckk
○ ○ ○ ○ ○ ○ ○○
MotorsMotors
Check brushes for wear (pump, powerCheck brushes for wear (pump, power
steering)steering)
Replace ifReplace if
neededneeded
○ ○ ○ ○ ○○
Check for roughness of cCheck for roughness of commutatorommutator
(pump, power steering)(pump, power steering)
AdjustAdjust
○ ○ ○ ○ ○○
CChheecck k ffoor r pprrooppeer r ooppeerraattiioonn CChheecckk
○ ○ ○ ○ ○○
CChheecck k ffoor r nnooiissee CChheecckk
○ ○ ○ ○ ○○
CChheecck k ffoor r iinnssuullaattiioonn MMeeaassuurree
○ ○ ○ ○ ○○
CChheecck k ffoor r ccoonnttaammiinnaattiioonn CClleeaanniinngg
○ ○ ○○
Wiring,Wiring,
terminals,terminals,
connectors,connectors,
couplerscouplers
CChheecck k ffoor r lloooosseenneessss RReettiigghhtteenn
○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○
Check battery connectors for damage orCheck battery connectors for damage or
loosenesslooseness
CheckCheck
○ ○ ○ ○ ○ ○ ○○
CChheecck k ffoor r ddaammaaggee CChheecckk
○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○
CChheecck k ffoor r ddiissccoolloorraattiioonn CChheecckk
○ ○ ○ ○ ○ ○ ○○
Check battery connector’s contacts forCheck battery connector’s contacts for
surface roughness and spring effectsurface roughness and spring effect
CheckCheck
○ ○ ○○
Lights, lampsLights, lamps
and hornand horn
CChheecck ik innssttrruummeennt pt paanneel fl foor or oppeerraattiioonn CChheecckk
○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○
CChheecck k ffoor r pprrooppeer r ooppeerraattiioon n oof f hhoorrnn CChheecckk
○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○
CChheecck k bbaacckk--uup p bbuuzzzzeer r ffoor r ooppeerraattiioonn CChheecckk
○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○
Check work lights for proper operationCheck work lights for proper operation
and contaminationand contamination
CleaningCleaning
○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○
Check rear lamp for proper operationCheck rear lamp for proper operation
and contamination (option)and contamination (option)
CleaningCleaning
○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○
Check turn signal for proper operationCheck turn signal for proper operation
and contamination (option)and contamination (option)
CleaningCleaning
○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○
OthersOthers
Check direction shift switch for operationCheck direction shift switch for operation
and loosenessand looseness
CheckCheck
○ ○ ○ ○ ○ ○ ○○
Check safety device circuit for properCheck safety device circuit for proper
operation (test fuses)operation (test fuses)
CheckCheck
○ ○ ○ ○ ○ ○ ○○
Check accelerator pedal for operationCheck accelerator pedal for operation
and loosenessand looseness
CheckCheck
○ ○ ○ ○ ○ ○ ○○
CChheecck k ffoooot t sswwiittcch h ffoor r ooppeerraattiioonn CChheecckk
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