PERIODIC INSPECTIONPERIODIC INSPECTION
4-184-18
LOAD HANDLING SYSTEMLOAD HANDLING SYSTEM
CChheecckkiinng g iitteemm SSeerrvviicce e RReeqquuiirreedd TTooooll//rreemmeeddyy
Before workBefore work
or shiftor shift
WeeklyWeekly
(50 hrs.)(50 hrs.)
MonthlyMonthly
(200 hrs.)(200 hrs.)
TrimonthlyTrimonthly
(600 hrs.)(600 hrs.)
SemiannuallySemiannually
(1200 hrs.)(1200 hrs.)
AnnuAnnuallyally
(2400 hrs.)(2400 hrs.)
Hydraulic oilHydraulic oil
tanktank
Check for oil level and contamination ofCheck for oil level and contamination of
hydraulic oilhydraulic oil
ChangeChange
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CChheecck k ssuuccttiioon n ssttrraaiinneerr CClleeaanniinngg
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Lift chain andLift chain and
anchor pinanchor pin
Check for tension, damage andCheck for tension, damage and
deformationdeformation
AdjustAdjust
○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○
CChheecck k ffoor r lluubbrriiccaattiioonn LLuubbrriiccaattee
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CChheecck k lliifft t cchhaaiinn CChhaannggee
●●
(2 or 4(2 or 4
years)years)
HydraulicHydraulic
pumppump
Check for proper operation, oil leaks,Check for proper operation, oil leaks,
damage and mounting conditiondamage and mounting condition
CheckCheck
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ValveValve
Check for proper operation, oil leaks,Check for proper operation, oil leaks,
damage and mounting conditiondamage and mounting condition
CheckCheck
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Check for proper operation of reliefCheck for proper operation of relief
valvevalve
MeasureMeasure
pressurepressure
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Check for proper operation, loosenessCheck for proper operation, looseness
and damage of control leverand damage of control lever
CheckCheck
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Check for damage, looseness andCheck for damage, looseness and
proper operation of micro-switchproper operation of micro-switch
CheckCheck
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HydraulicHydraulic
pipingpiping
Check for leaks, looseness, deformationCheck for leaks, looseness, deformation
and damageand damage
RetightenRetighten
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CChheecck k llooaad d hhaannddlliinng g ssyysstteem m hhoossee CChhaannggee
●●
(1 or 2(1 or 2
years)years)
MastMast
Check for proper operation, cracks,Check for proper operation, cracks,
looseness and bentlooseness and bent
CheckCheck
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Check for proper operation, cracks andCheck for proper operation, cracks and
looseness of sheave (chain wheel)looseness of sheave (chain wheel)
CheckCheck
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Check for proper operation, loosenessCheck for proper operation, looseness
and cracks of hose reeland cracks of hose reel
RetightenRetighten
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CChheecck k ffoor r lloooosseenneesss s oof f rreeaacch h gguuiiddee CChheecckk
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Check for proper operation, loosenessCheck for proper operation, looseness
and damage of each roller (end, sideand damage of each roller (end, side
and retaining) and check for looseand retaining) and check for loose
mounting boltsmounting bolts
Retighten andRetighten and
changechange
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Check for proper operation, looseness,Check for proper operation, looseness,
cracks and bent of fork carriage platecracks and bent of fork carriage plate
CheckCheck
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CChheecck k ffoor r lloooosse e lloocckkiinng g bboolltt RReettiigghhtteenn
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ChChececk lubk lubricricatatioion of pn of pisistoton hen head gad guiuidede ApApplply gry greaeasese
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Cylinders (lift,Cylinders (lift,
tilt, reach andtilt, reach and
sideshift)sideshift)
ChChececk fk for or prpropoper er opopereratatioion an and nd oioil ll leaeaksks ChChececkk
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Check for damage of piston rod, rodCheck for damage of piston rod, rod
screw and rod endscrew and rod end CheckCheck
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CChheecck k ffoor r nnaattuurraal l ddrroopp MMeeaassuurree
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ForksForks
CChheecck k ffoor r ccrraacckks s iin n bbeennt t aarreeaa CCoolloor r cchheecckk
○○
CChheecck k ffoor r bbeenntt, , ccrraacck k aannd d wweeaarr CChheecckk
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Check for bent, cracks, wear andCheck for bent, cracks, wear and
damage of stopper pindamage of stopper pin
CheckCheck
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Load backrestLoad backrest
Check for cracks, deformation andCheck for cracks, deformation and
damagedamage
CheckCheck
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CChheecck k ffoor r lloooosse e mmoouunnttiinng g bboollttss RReettiigghhtteenn
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