Page 3-27
Maintenance 3.17 - Torque Specifications
TL38 Service & Parts
Maintenance
Preventative Maintenance Table Key
Interval
Daily = each shift or every day
50h/30d = every 50 hours or 30 days
250h/6m = every 250 hours or 6 months
500h/1y = every 500 hours or 1 year
1000h/2y = every 1000 hours or 2 years
Y=Yes/Acceptable
N=No/Not Acceptable
R=Repaired/Acceptable
Preventative Maintenance Report
Date : _______________________________
Owner : ______________________________
Model No : ____________________________
V.I.N No : _____________________________
Serial No :____________________________
Serviced By :__________________________
Service Interval :________________________
Battery Check electrolyte level Daily
System Check battery cable condition. Daily
Charge batteries. Daily
Check specific gravity. 50h/30d
Clean exterior. 250h/6m
Clean terminals. 250h/6m
Hydraulic Check oil level. Daily
Oil Drain and replace oil. 500h/1y
(ISO No.46)
Hydraulic Wipe clean. 50h/30d
Pump Check for hose fitting leaks 50h/30d
Check for leaks at mating surfaces. 50h/30d
Check mounting bolts for proper 50h/30d
torque.
Hydraulic Check for leaks. Daily
System Check hose connections. 50h/30d
Check for exterior wear. 50h/30d
Change filter. 250h/6m
Emer. Open the emergency lowering Daily
Hydraulic valves and check for proper
System operation.
Control Check switch operation. Daily
Cable Check the exterior of cable for Daily
pinching, binding or cable wear.
Tyres / Check tyre press. 4.45bar (65psi) Daily
Wheels Check for damage. Daily
Check thread depth. Daily
Check/torque nuts 100 Nm-74 ft lbs Daily
Platform Check welds for cracks. Daily
Deck and Check condition of floor. Daily
Guardrails Check that securing bolts are Daily
tightened.
Check drop bar on cage entrance. Daily
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
Signature of Service Engineer
_____________________________
Slew Grease slew gear. 50h/30d
System Check slew motor for leaks and 50h/30d
mounting bolts for proper torque.
Check hardware and fittings for 250h/6m
proper torque.
Slew Check torque on all bolts, 15 outer 50h/30d
System/ ring and 20 inner ring.
First Post Retorque to 120 Nm (88 ft lbs).
Elevating Inspect for structural cracks. Daily
Assembly Check hoses for pinch or rubbing Daily
points.
Check pivot pins for damage. 50h/30d
Check pivot pin retaining rings. 50h/30d
Check elevating assembly for 250h/6m
bending.
Check component mounting for 250h/6m
proper torque.
Check fasteners for proper torque. 250h/6m
Lift Check cylinder rod for wear. 50h/30d
Cylinders Check pivot pin retaining rings. 50h/30d
Grease all fittings as section 3.4. 50h/30d
Chassis Inspect for structural cracks. Daily
Assembly Check hoses for pinch or rubbing Daily
points.
Entire Unit Function check Emergency stop Daily
switches at control boxes.
Perform pre-operation inspection. Daily
Check for and repair collision Daily
damage.
Lubricate. 50h/30d
Grease all fittings. 50h/30d
Check for corrosion - Remove and 250h/6m
repaint.
Outriggers Check outrigger cylinders for Daily
damage.
Check interlock switch function. Daily
Lubricate. 50h/30d
Grease all fittings. 50h/30d
Tow Hitch Check coupling for function and Daily
wear.
Inspect breakaway cable for Daily
proper attachment.
Grease all fittings as section 3.4. 50h/30d
Road Check all trailer lights and Daily
Lights connecting plug.
Brake Apply handbrake and check Daily
function.
Check brake shoes for wear. 50h/30d
Test auto reverse function. 50h/30d
Adjust brake shoes. 50h/30d
Check handbrake and adjust. 250h/6m
Axle/ Hubs Repack wheel bearings. 1000h/ 2y
COMPONENT INSPECTION OR SERVICES INTERVAL Y N R
To Next Page
Loading...
