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VAT Series 651 User Manual

VAT Series 651
53 pages
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Installation, Operating & Maintenance Instructions
Series 651 DN 320-400 (I.D. 12“ - 16”), Logic
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com
267736ED
2008-02-26
1/53
Pendulum control & isolation valve
with extended control range
with Logic interface
This manual is valid for the valve ordering number(s):
651 . . - . . GC - . . . . (1 sensor input)
651 . . - . . GE - . . . . (2 sensor inputs)
651 . . - . . AC - . . . . (1 sensor input / ±15V SPS)
651 . . - . . AE - . . . . (2 sensor inputs / ±15V SPS)
651 . . - . . HC - . . . . (1 sensor input / PFO)
651 . . - . . HE - . . . . (2 sensor inputs / PFO)
651 . . - . . CC - . . . . (1 sensor input / ±15V SPS / PFO)
651 . . - . . CE - . . . . (2 sensor inputs / ±15V SPS / PFO)
SPS = Sensor Power Supply PFO = Power Failure Option
configured with firmware 651P.1E.05
The fabrication number is indicated on each product as per the label
below (or similar):
made in Switzerland
Fabrication No.:
patented
. .
651
. .
. . . .
. . . . / . . . .
A
. . . . . .
Fabrication number
sample picture
Explanation of symbols:
Read declaration carefully before you start any other
action!
Keep body parts and objects away from the valve
opening!
Attention!
Hot surfaces; do not touch!
Product is in conformity with EC guidelines,
if applicable!
Loaded springs and/or air cushions are potential
hazards!
Disconnect electrical power and compressed air
lines. Do not touch parts under voltage!
Wear gloves!
Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General
Safety Instructions» carefully before you start any other action!

Questions and Answers:

VAT Series 651 Specifications

General IconGeneral
BrandVAT
ModelSeries 651
CategoryControl Systems
LanguageEnglish

Summary

Explanation of Symbols

1 Use of product

1.1 Technical data

Provides detailed specifications for control and actuating unit and valve unit.

2 Installation

2.1 Unpacking

Instructions for safely removing the valve from its packaging.

2.2 Installation into the system

Details on physically mounting the valve and connecting utilities.

2.3 Tightening torque

Specifies torque values for flange mounting screws to ensure proper sealing.

2.4 Admissible forces

Limits for forces applied to the valve body to prevent deformation.

2.5 Sensor connection requirements

Guidelines for optimal sensor response time and connection integrity.

2.6 Electrical connection

Covers power supply and sensor signal wiring for various valve configurations.

2.6.1 Sensor supply concepts

Explains different methods for powering connected sensors.

2.6.2 Power and sensor connection (+24 VDC sensors)

Wiring diagram for +24 VDC sensors using the POWER connector.

2.6.4 Power and sensor connection (±15 VDC sensors) with optional SPS module

Wiring for ±15 VDC sensors with the optional SPS module.

2.6.5 Logic interface connection

Instructions for connecting the valve's logic interface for remote control.

2.6.6 Service port connection

Details on connecting a computer via the service port for configuration.

3 Operation

3.1 Introduction

Overview of valve's intended use in vacuum chambers.

3.1.1 Local operation

How to operate the valve using a computer or Service Box.

3.1.2 Remote operation

How to control the valve remotely via its logic interface.

3.1.3 Safety mode

Describes the valve's behavior and status when in safety mode.

3.2 Operation under increased temperature

Specifies operating conditions at elevated temperatures.

3.3 Behavior during power up

Explains how the valve responds when power is applied.

3.4 Behavior in case of power failure

Outlines valve actions during power interruptions, with and without PFO.

3.5 Display information

Details the valve's 4-digit display for status and configuration.

Errors

Lists error codes and their potential causes and troubleshooting actions.

3.6 Setup procedure

Step-by-step guide to configure the valve for pressure or position control.

3.6.1 Interface configuration

Customizing digital inputs and LEARN range settings.

3.6.2 Valve and sensor configuration

Setting valve behavior and configuring sensor inputs.

3.6.3 ZERO

Procedure for compensating sensor offset voltage for accurate zero reading.

3.6.4 LEARN

Adapting the PID controller to system characteristics for optimal control.

3.7 Close valve

How to command the valve to close locally or remotely.

3.8 Open valve

How to command the valve to open locally or remotely.

3.9 Position control

Direct control of valve position using setpoints.

3.10 Pressure control

Configuring and tuning the valve for downstream pressure regulation.

3.10.1 Operation with 2 sensors

Details on using dual sensors for pressure measurement and control.

3.10.2 Tuning of control performance

Procedures for optimizing PID controller settings like gain and delay.

3.11 Logic interface

Explains the functions and wiring of the digital and analog interface.

3.11.1 Functions and Wiring

Detailed diagrams and descriptions of interface signals and connections.

3.11.2 Digital inputs

Lists and describes the functions of all digital input pins.

3.11.3 Digital outputs

Lists and describes the functions of all digital output pins.

3.11.4 Analog inputs and outputs

Details the use of analog signals for setpoints and feedback.

4 Trouble shooting

5 Maintenance & repairs

5.1 Maintenance procedures

Step-by-step instructions for seal replacement and valve cleaning.

5.2 Option board

Information on optional modules like SPS and PFO.

5.2.1 Durability of power fail battery

Graphical data on the expected lifetime of the PFO option board battery.

5.2.2 Retrofit / replacement procedure

Steps for replacing or retrofitting electronic boards in the control unit.

6 Drawing

7 Spare parts

7.1 Control unit

Identifies spare parts for the valve's control unit.

7.2 Valve unit

Lists spare parts for the valve body, seals, and pendulum plate.

7.3 Accessories

Details available accessories like power supplies and software.

7.3.1 Centering ring with Viton o-ring

Part numbers for specific centering rings used in ISO-F installations.

8 Warranty

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