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VAT 612 Series User Manual

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Installation, Operating &
Maintenance Instructions
605262EE Edition 2018-08-20
Butterfly Pressure Control Valve
with EtherCAT interface
Series 612
DN 63-250 mm (I.D. 2.5“- 10")
This manual is valid for the following product ordering numbers:
Configured with firmware: 600P.1G.00.03…07…08,
600P.1G.27.00,
600P.1H.00.01
Sample picture

Table of Contents

Questions and Answers:

VAT 612 Series Specifications

General IconGeneral
Input Voltage24 VDC
Output Voltage24 VDC
Current Rating10 A
Operating Temperature-20°C to +60°C
Protection ClassIP20
SeriesVAT 612

Summary

Product Description and Technical Data

Safety Precautions

Compulsory Reading and Danger Levels

Emphasizes safety reading and defines danger levels (DANGER, WARNING, CAUTION, NOTICE).

Design and Functionality

Pressure Control System Overview

Details the pressure control system, including components and operational modes.

Installation and Connection Procedures

Detailed Installation Steps

Outlines the step-by-step procedure for installing the valve, including connections and grounding.

Electrical Connection Guidelines

Presents critical notices regarding wrong connections and burned connector pins.

+24 VDC Sensor Wiring

Details wiring for +24 VDC sensors via the controller, including connector information.

±15 VDC Sensor Wiring (No SPS)

Details wiring for ±15 VDC sensors without an optional SPS module.

±15 VDC Sensor Wiring (With SPS)

Details wiring for ±15 VDC sensors with an optional SPS module.

EtherCAT Interface Connection

Explains the EtherCAT interface connection, including network and cable specifications.

Initial Operation and Configuration

Initial Setup Steps Overview

Outlines the setup steps required for the valve to perform pressure control.

Sensor ZERO Calibration

Explains the ZERO function for compensating sensor offset voltage to zero pressure.

Adaptive LEARN Procedure

Describes the LEARN routine for adapting the PID controller to vacuum system characteristics.

Pressure Control Configuration Selection

Guides the selection of pressure control configurations based on gas flow availability.

Pressure Controller Setup

Explains how to set up the pressure controller using CPA software or EtherCAT.

Tuning Control Performance

Adaptive Controller Tuning

Details tuning procedures for adaptive pressure controllers, including gain factor and sensor delay.

Gain Factor Adjustment

Explains how to adjust the gain factor to affect stability and response time.

Sensor Delay Adjustment

Describes adjusting sensor delay to improve stability, noting it can slow control response.

Setpoint Ramp Adjustment

Explains how to adjust setpoint ramp time to improve pressure response, especially during decreases.

Valve Speed Adjustment

Details adjusting valve speed for optimal pressure and position control response.

Fixed PI Controller Tuning

Guides tuning pressure control performance for fixed PI controllers.

Optimizing P and I Gains (PI)

Explains how to optimize P gain and I gain for PI controller mode based on system characteristics.

Soft Pump Controller Tuning

Details tuning pressure control performance for soft pump controllers.

Optimizing P Gain (Soft Pump)

Explains how to adjust the P gain for pressure ramps during pump down.

Valve Operation

Pressure Control Operation

Guides on preparing for pressure control, tuning performance, and using the PID controller.

Troubleshooting

Maintenance Procedures

Repairs

Dismounting, Storage, and Handling

Spare Parts and Accessories

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