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VAT 653 Series - User Manual

VAT 653 Series
129 pages
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Installation, Operating &
Maintenance Instructions
963283EA Edition 2019-05-03
Pendulum control & isolation valve
with RS232 interface
Series 653
DN 100-250 mm (I.D. 4“ - 10")
This manual is valid for the valve ordering number(s):
653 . . - . .GH - . . . . (2 sensor inputs / analog outputs)
653 . . - . .AH - . . . . (2 sensor inputs / analog outputs / ±15V SPS)
653 . . - . .HH - . . . . (2 sensor inputs / analog outputs / PFO)
653 . . - . .CH - . . . . (2 sensor inputs / analog outputs / ±15V SPS / PFO)
SPS = Sensor Power Supply PFO = Power Failure Option
configured with firmware : F01.0C.28.xx
Sample picture

Table of Contents

Questions and Answers

  • D
    dustindiazSep 23, 2025
    What causes VAT Control Unit encoder index pulse not found?
    • R
      robert71Sep 23, 2025
      The VAT Control Unit encoder index pulse may not be found due to encoder failure or O-Ring sticking.
  • M
    Mark LarsonAug 25, 2025
    What should I do if the VAT 653 initialization of interface module failed?
    • J
      joshuacaseyAug 25, 2025
      If the interface module fails to initialize, it could be due to the valve firmware not supporting the interface type, or a wrong interface firmware version. In such cases, you should update the valve firmware or update the interface firmware accordingly.
  • C
    corey64Aug 25, 2025
    What to do if the VAT 653 initialization of motion controller failed?
    • E
      Eric MillerAug 26, 2025
      If the motion controller initialization fails, it might be due to a wrong motion controller firmware version. Update the motion controller firmware to resolve this issue.
  • G
    gregrileyAug 27, 2025
    What to do if the VAT Control Unit shows 'No valve connected'?
    • J
      Jeffrey MillerAug 27, 2025
      If the VAT Control Unit displays a 'No valve connected' message, connect the valve controller to the valve.
  • N
    Nicholas ThompsonAug 27, 2025
    What could cause a VAT 653 to fail to find the encoder index pulse?
    • N
      Nancy MillerAug 27, 2025
      The VAT Control Unit might fail to find the encoder index pulse due to encoder failure or O-Ring sticking.
  • N
    ngardnerSep 15, 2025
    What to do if VAT 653 shows non volatile memory failure?
    • E
      Elizabeth CarpenterSep 15, 2025
      If the VAT Control Unit indicates a non-volatile memory failure, replace the valve controller.
  • C
    Christopher BrockSep 12, 2025
    How to resolve VAT 653 Control Unit motion controller internal error temperature?
    • T
      Tanner WilliamsSep 12, 2025
      To resolve a motion controller internal error temperature with the VAT Control Unit, check for heat accumulation.
  • P
    Phillip JamesSep 14, 2025
    Why VAT 653 Control Unit initialization of motion controller failed?
    • C
      Courtney IrwinSep 14, 2025
      The initialization of the motion controller on your VAT Control Unit may have failed due to the wrong motion controller firmware version. Update the motion controller firmware to resolve this.
  • C
    Chelsea SmithSep 5, 2025
    What should I do if the VAT 653's non volatile memory fails?
    • B
      brenda41Sep 5, 2025
      If the non-volatile memory in your VAT Control Unit fails, replace the valve controller.
  • J
    Joe LaraSep 2, 2025
    What to do if VAT Control Unit initialization of motion controller failed?
    • R
      Ruben JonesSep 2, 2025
      If the VAT Control Unit's motion controller fails to initialize, the suggested solution is to update the motion controller firmware if the wrong motion controller firmware version is the cause.

Summary

Description of product

Identification of product

Details the methods for identifying the product via fabrication and order numbers.

Use of product

Specifies the intended applications and limitations for the throttling pendulum valve.

Used abbreviations

Lists and defines abbreviations used throughout the manual for clarity.

Related documents

Lists other relevant documents for comprehensive system information.

Important information

Highlights the meaning of symbols indicating critical information for attention.

Technical data

Provides detailed specifications for the control unit and valve unit.

Safety

Compulsory reading material

Emphasizes the importance of reading and understanding safety information before performing work.

Danger levels

Defines danger levels and associated symbols for hazard identification.

Personnel qualifications

Specifies the necessary qualifications for personnel handling the equipment to ensure safety.

Safety labels

Lists safety labels, their part numbers, and locations on the valve for hazard awareness.

Design and Function

Design

Illustrates the physical components of the valve and provides a labelled diagram.

Function

Explains the operational principle of the valve, including throttling and isolation mechanisms.

Pressure control system overview and function

Provides an overview of the pressure control system and its functional components.

Installation

Unpacking

Provides instructions and precautions for safely unpacking the valve components.

Installation into the system

Details critical safety warnings and considerations for installing the valve into the vacuum system.

Electrical connection

Covers essential safety notices and procedures for making electrical connections to the valve.

Initial operation

Outlines the mandatory setup steps required for enabling pressure control.

Scaling of Pressure and Position Values

Explains how to configure pressure and position scalers for defining units and ranges.

Valve configuration

Details basic valve configuration, including default positions and options for power/network failure.

RS232 Interface configuration

Covers RS232 interface configuration settings, including baud rate, data bits, and parity.

Sensor configuration

Explains the importance of proper sensor configuration for accurate pressure calculations.

Operation

Normal operation

Describes the valve's design for downstream pressure control, supporting local/remote operation.

Remote operation

Explains how to perform remote operation using the RS232 interface and software.

Local operation

Details how to operate the valve locally using a computer via the service port and software.

Close valve

Provides instructions for closing the valve via local or remote operation.

Open valve

Provides instructions for opening the valve via local or remote operation.

Position control

Explains how the valve position is directly controlled according to the position setpoint.

Pressure control

Details the setup and tuning procedures for pressure control using the PID controller.

Display information

Describes the 4-digit display on the controller and the information it shows.

Behavior in case of power failure

Details the valve's reaction to power failure, with and without the Power Failure Option.

Trouble shooting

Controller Display

Explains how error numbers and codes are displayed on the controller.

Error numbers

Details the structure of error numbers, defining component, mode, and error type.

Error code

Provides a table mapping error codes to their descriptions and recommended solutions.

Maintenance

Maintenance intervals

Discusses maintenance requirements and factors influencing frequency, advising contact with VAT.

Maintenance procedures

Outlines two main maintenance procedures: seal replacement and valve cleaning.

Replacement of isolation seals and valve cleaning

Provides detailed steps and required tools for replacing isolation seals and cleaning the valve.

Replacement of actuator shaft seals

Details the procedure and tools required for replacing actuator shaft seals.

Replacement of Option board

Explains how to replace option boards, including ESD precautions and module types.

Repairs

Dismounting and Storage

Dismounting

Provides instructions and safety notices for safely dismounting the valve.

Storage

Details correct storage conditions and packaging requirements to prevent product damage.

Packaging and Transport

Packaging

Provides instructions for packaging the valve for return, including necessary forms and safety precautions.

Transport

Emphasizes the importance of appropriate packaging for safe transport and disclaims liability for damages.

Disposal

Spare parts

Drawing

Illustrates the valve components with numbered parts for reference.

Valve unit with seals and grease

Lists spare parts for the valve unit, including seals and grease, with part numbers by valve size.

Control and actuating unit

Lists spare parts for the control and actuating unit, including option boards with part numbers.

Accessories

Lists various accessories, including power supplies, cables, and centering rings with part numbers.

Appendix

VAT 653 Series Specifications

General IconGeneral
CategoryControl Unit
Input Voltage24 VDC
Operating Temperature-20°C to +60°C
Protection ClassIP20
Weight200 g

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