Series 65 
 
 
963283EA  Edition 2019-05-03  3/
 
Contents 
 
1
 
Description of product ........................................................................ 6
 
1.1
 
Identification of product ................................................................................................... 6
 
1.2
 
Use of product ................................................................................................................. 6
 
1.3
 
Used abbreviations .......................................................................................................... 6
 
1.4
 
Related documents.......................................................................................................... 6
 
1.5
 
Important information....................................................................................................... 6
 
1.6
 
Technical data ................................................................................................................. 7
 
1.6.1
 
Control and actuating unit ................................................................................. 7
 
1.6.2
 
Valve unit ........................................................................................................ 10
 
2
 
Safety ................................................................................................. 12
 
2.1
 
Compulsory reading material ......................................................................................... 12
 
2.2
 
Danger levels ................................................................................................................ 12
 
2.3
 
Personnel qualifications ................................................................................................. 13
 
2.4
 
Safety labels .................................................................................................................. 13
 
3
 
Design and Function ......................................................................... 14
 
3.1
 
Design ........................................................................................................................... 14
 
3.2
 
Function ......................................................................................................................... 15
 
3.2.1
 
Pressure control system overview and function .............................................. 16
 
3.2.2
 
Principle of a pressure control system ............................................................ 17
 
4
 
Installation ......................................................................................... 18
 
4.1
 
Unpacking ..................................................................................................................... 18
 
4.2
 
Installation into the system ............................................................................................ 19
 
4.2.1
 
Installation space condition ............................................................................. 20
 
4.2.2
 
Connection overview ....................................................................................... 21
 
4.2.3
 
Installation procedure ...................................................................................... 22
 
4.2.4
 
Tightening torque ............................................................................................ 23
 
4.2.5
 
Mounting with centering rings ......................................................................... 23
 
4.2.6
 
Mounting with O-ring in grooves ..................................................................... 24
 
4.2.7
 
Admissible forces ............................................................................................ 25
 
4.2.8
 
Requirements to sensor connection ................................................................ 25
 
4.3
 
Electrical connection...................................................................................................... 26
 
4.3.1
 
Ground connection .......................................................................................... 27
 
4.3.2
 
Power and Sensor supply concepts ................................................................ 28
 
4.3.3
 
Digital Input/Output and analogue output connections .................................... 34
 
4.3.4
 
RS232 interface connection ............................................................................ 39
 
4.3.5
 
Service port connection................................................................................... 39
 
4.4
 
Initial operation .............................................................................................................. 40
 
4.5
 
Scaling of Pressure and Position Values ....................................................................... 41
 
4.6
 
Valve configuration ........................................................................................................ 42
 
4.6.1
 
Homing Start Option ....................................................................................... 42
 
4.6.2
 
Power Failure Option ...................................................................................... 42
 
4.6.3
 
Digital I/O ........................................................................................................ 43
 
4.7
 
RS232 Interface configuration ....................................................................................... 44
 
4.7.1
 
RS232 interface configuration ......................................................................... 44
 
4.8
 
Sensor configuration...................................................................................................... 44
 
4.8.1
 
Sensor configuration ....................................................................................... 44
 
4.8.2
 
Zero Adjust ...................................................................................................... 47
 
4.9
 
Learn (adaptive control algorithm) ................................................................................. 49
 
4.10
 
Pressure Control ........................................................................................................... 51
 
4.10.1
 
Pressure control operation with 2 sensors ...................................................... 52
 
4.10.2
 
Control parameters ......................................................................................... 53
 
4.10.3
 
Choose correct control algorithm .................................................................... 57