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VAT 615 Series User Manual

VAT 615 Series
102 pages
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Installation, Operating & Maintenance Instructions
Series 615 DN 40 (I.D. 1½”), DeviceNet
VAT Vakuumventile AG, CH-9469 Haag, Switzerland
Tel +41 81 771 61 61 Fax +41 81 771 48 30 CH@vatvalve.com www.vatvalve.com
603476EA
2013-07-25
1/102
Butterfly control & isolation valve
with extended control range
with DeviceNet interface
sample picture
This manual is valid for the valve ordering number(s):
61532-KEAQ-0001
configured with firmware 615P.1F.08 and 502689 (DeviceNet
®
)
The fabrication number is indicated on each product as per the label
below (or similar):
Fabrication No.:
615 . . . . . . . . . . / . . . .
A . . . . . .
Fabrication number
Explanation of symbols:
Read declaration carefully before you start any other
action!
Keep body parts and objects away from the valve
opening!
Attention!
Hot surfaces; do not touch!
Loaded springs and/or air cushions are potential
hazards!
Wear gloves!
Disconnect electrical power and compressed air lines.
Do not touch parts under voltage!
Read these «Installation, Operating & Maintenance Instructions» and the enclosed «General
Safety Instructions» carefully before you start any other action!

Table of Contents

Questions and Answers:

VAT 615 Series Specifications

General IconGeneral
BrandVAT
Model615 Series
CategoryControl Unit
LanguageEnglish

Summary

1 Use of Product

1.1 Technical Data

Detailed specifications for the control and actuating unit and valve unit, including electrical and mechanical parameters.

2 Installation

2.2 Installation into the System

Guidelines for installing the valve into the vacuum system, emphasizing safety precautions.

2.5 Requirements to Sensor Connection

Guidelines for sensor connection to ensure fast pressure response time.

2.6 Electrical Connection

Details on electrical connections, including ground strap and connector types.

2.6.3 Power and Sensor Connection (±15 VDC Sensors) with Optional SPS Module

Wiring diagram for power and sensor connections with the optional SPS module.

2.6.4 DeviceNet Connection

Details DeviceNet connector type, pinout, wire colors, and signal descriptions.

3 Operation

3.6 Setup Procedure

Step-by-step guide to configure the valve for operation.

3.6.1 DeviceNet® Configuration

How to configure node number, baudrate and DeviceNet parameters.

3.6.7 Pressure Control Configuration

Options for configuring pressure control algorithms: Adaptive, Fixed, and Soft Pump.

3.6.7.1 Adaptive Algorithm

Procedure for learning system characteristics for adaptive pressure control.

3.6.7.2 Fixed Algorithm

How to configure Fixed PI parameters for pressure control.

3.6.7.3 Soft Pump

How to configure the soft pump algorithm for pressure ramps.

3.11 Tuning of Pressure Control Performance

Overview of tuning procedures for optimizing pressure control performance.

3.11.1 Tuning of Pressure Control with Adaptive Algorithm

Step-by-step tuning procedures for the adaptive algorithm.

3.11.1.1 Gain Factor Adjustment

How to adjust the gain factor to optimize stability and response time.

3.11.1.2 Sensor Delay Adjustment

How to adjust sensor delay to improve stability.

3.11.1.3 Setpoint Ramp Adjustment

How to adjust setpoint ramp time for better pressure response.

3.11.1.4 Valve Speed Adjustment

How to adjust valve plate actuating speed for optimal response.

3.11.2 Tuning of Pressure Control Performance with Fixed Algorithm

Procedures for tuning the fixed algorithm parameters (P-Gain, I-Gain).

3.11.3 Tuning of Control Performance with Soft Pump Algorithm

How to tune the soft pump algorithm for pressure ramps.

4 DeviceNet® Interface

5 Trouble Shooting

6 Maintenance & Repairs

6.1.1 Replacement of Plate O-ring

Step-by-step guide for replacing the plate o-ring.

6.1.2 Replacement of Shaft Feedtrough Seals and Plate O-ring

Procedure for replacing shaft feedtrough seals and plate o-ring.

6.2.2 Retrofit / Replacement Procedure

Procedure for retrofitting or replacing control and actuating unit boards.

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