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VertiDrive V700 Series - Troubleshooting

VertiDrive V700 Series
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VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 39 -
T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM | W WWW.VERTIDRIVE.COM
CHAMBER OF COMMERCE 24448205 | VAT NL 8201.77.064.B01
In all cases where we act as provider or supplier, our offers, orders placed with us, and agreements concluded with us are subject to the conditions and requirements laid down by the Netherlands Metal Association (the ‘Metaalunievoorwaarden).
These conditions and requirements are filed with the registrar of the District Court of Rotterdam.
10. TROUBLESHOOTING
This section describes basic troubleshooting steps and corrective actions for the V700 Series robot system. Contact
VertiDrive support in case of any questions or when basic troubleshooting does not resolve the problem. Use the
problem and solutions codes (e.g., A1 / A1.1) to help explain the problem and the corrective actions that have
already been tried.
CONTROL SYSTEM ISSUES
A1 No system power
(green LED on control box
does not turn on)
A1.1 Check site power connection.
A1.2 Check power cable to the control box: connector at the bottom of
the cabinet must be fully inserted and tightened.
A1.3 Check 10F0 circuit breaker inside the cabinet: lever must be in
ON position (up).
A1.4 Check main switch on control box door is set to ON.
A2 No remote-control
connection (green light on
remote control does not
blink rapidly)
A2.1 Check if remote control is switched on (black knob on right
side).
A2.2 Check if remote control battery, replace with spare battery.
A2.3 Check if antenna is mounted on the control box.
A2.4 Check the distance to the control box. Test the connection by
moving very close to the control box.
A2.5 Check field of view and obstructions between the remote
control and control cabinet.
A3 System activation fails
(yellow LED on control box
does not turn on)
A3.1 Check remote control connection (A2).
A3.2 Check emergency stop on remote control is not activated: turn
the emergency button clockwise.
A3.3 Check emergency stop on control box is not activated: turn the
emergency button clockwise.
A3.4 Push the activate button on the right side of remote control.
A3.5 Check that switches on the remote control are in OFF position:
both joysticks in neutral position, step time control OFF, swing arm
movement OFF, swing arm up / down in neutral position, pump
OFF.
A4 Safety circuit not closed
by WCS (yellow LED on
control box is blinking)
A4.1 Check that the robot is attached to a metal surface.
A4.2 Check umbilical cable is properly connected to both robot and
control box.
A4.3 Press activate button on right side of remote control again to
retry initialization of the control system.
A4.4 Check that the wall contact switch (WCS) is powered: green
LED on sensor must be ON (note: the indicator LEDs are placed on
the sensor side facing the front magnet and can be hard to
see when mounted on the surface).
A4.5 Check that the WCS is detecting the metal surface: orange LED on
sensor must be ON.
A4.6 Recalibrate the sensor: place the robot on a non-metal surface
and turn on its side. Press the teach button on the sensor (located
next to the indicator LEDs) for 3 seconds. Green LED will blink 3
times, when it’s constant ON the calibration is completed. Place
robot on metal surface to test WCS.
A4.7 If A4.4 to A4.6 fail, replace the WCS sensor with a spare unit.
A5 Motor drive fault (red LED
on control box is on)
A5.1 Restart system: turn OFF main switch, wait for 30 seconds, turn
main switch ON again.
A5.2 Check fuses 11F2, 11F5 and 11F8 inside the cabinet. Disconnect
power, open fuse holder, and remove fuse for visual inspection.
Replace the fuse if needed (fuse: 5x20mm 250V 6.3A T).
A5.3 Check motor controllers 11A2, 11A5 and 11A7 inside the cabinet
with cabinet power on. Each controller should have a green
blinking LED. If no LED is visible, measure the supply voltage of
the respective controller with a multimeter (2 pole connector at

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