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VertiDrive V700 Series - Page 40

VertiDrive V700 Series
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VERTIDRIVE B.V. | GIETERIJWEG 15 | 3089 JZ ROTTERDAM | THE NETHERLANDS - 40 -
T +31 (10) 763 02 00 | E SALES@VERTIDRIVE.COM | W WWW.VERTIDRIVE.COM
CHAMBER OF COMMERCE 24448205 | VAT NL 8201.77.064.B01
In all cases where we act as provider or supplier, our offers, orders placed with us, and agreements concluded with us are subject to the conditions and requirements laid down by the Netherlands Metal Association (the ‘Metaalunievoorwaarden).
These conditions and requirements are filed with the registrar of the District Court of Rotterdam.
the top, marked + and -), voltage should be approx. 72 VDC.
Check connector is fully inserted.
A5.4 If a red LED is blinking on one of the controllers, replace the
controller with a spare unit (item 223015). Contact VertiDrive
support and return the controller for evaluation.
A6 Cooling (optional) is not
working
A6.1 Check temperature inside the control box. The cooling is
temperature controlled and only turned on when the
temperature inside the control box is higher than 30°C.
A6.2 Check cooling functionality by temporarily setting the thermostat
located on the inside of the cabinet door to 0°C. The cooling should
switch on. If not, check fuse 10F4. Replace the fuse if needed. Check
24 VDC power supply to the cooler (10A5).
Remember to reset the thermostat to 30° setting after testing
has been completed!
A6.3 If the fan on the inside of the cabinet is working, but the fan on
the outside is not: clean the fan on the outside using pressurized
air. The cover can be removed for better access if needed.
ROBOT OPERATION AND CONTROL ISSUES
B1 Robot not moving B1.1 Check system is activated and control circuit closed (yellow LED on
control box ON).
B1.2 Check there is no motor drive fault (red LED on control box OFF).
B1.3 Check step timed mode is not selected, or if selected that swing
arm movement is ON.
B1.4 Check that the drive speed setting is high enough and joystick is
pushed sufficiently away from the neutral position.
B1.4 Check magnets have sufficient clearance to surface and
wheels are not slipping.
B2 Swing arm not moving B2.1 Check system is activated and the control circuit closed (yellow LED
on control box ON).
B2.2 Check there is no motor drive fault (red LED on control box OFF).
B2.3 Check that swing arm speed setting is high enough
B3 Swing arm not reversed by
limit switch sensor(s)
B3.1 Check that limit switches are powered: green LED on sensor
must be ON.
B3.2 Check that limit switches are detecting the swing arm tube:
orange LED on the sensor must turn ON when the swing arm is
directly above the sensor at max 6mm distance.
B3.3 Recalibrate the sensor: remove the swing arm from the robot.
Press the teach button on the sensor (located next to the indicator
LEDs) for 3 seconds. Green LED will blink 3 times, when it’s constant
ON the calibration is completed. Put the swing arm above the sensor
at max 6mm distance to test the limit switch.
B3.4 If B3.1 or B3.2 fails, replace the limit switch with a spare unit (item
322010).
B3.5 Check that the gap between the limit switch and the swing arm
tube is max 4mm. If the gap is larger, correct the mounting of
the swing arm on the robot.
B3.6 Check limit switch connectors on the junction box are on the
correct side (left sensor on left side) and fully inserted and
tightened.
B3.7 Check umbilical cable is properly connected to both robot and
control box. Try to disconnect and reconnect umbilical (both
sides).
B3.8 Activate left sensor (orange LED is ON) and measure voltage in
control box at terminal X3 between pin 1 (left sensor signal, 24
VDC) and pin 4 (GND), Activate right sensor and measure
between pin 3 (right sensor signal, 24 VDC) and pin 4 (GND).
Voltage must be >22 VDC. If no voltage is measured, replace
umbilical cable with a spare unit (item 322035).

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