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Viessmann VITOPEND 200 User Manual

Viessmann VITOPEND 200
132 pages
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VIESMANN
Installation and service
instructions
for contractors
Vitopend 200-W
Type WHKA, 10.5 to 29.3 kW
Gas fired combi boiler
for balanced flue operation
Natural gas and LPG version
For applicability, see the last page
VITOPEND 200-W
5592 817 GB 3/2007 Please keep safe.

Table of Contents

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Viessmann VITOPEND 200 Specifications

General IconGeneral
Fuel TypeNatural gas
Max. Heat Output24 kW
EfficiencyUp to 98%
Control SystemVitotronic
Water PressureMax. 3 bar
TypeWall-mounted condensing boiler

Summary

Essential Safety Instructions

Gas Leak Safety Procedures

Provides critical steps to follow immediately if a gas leak is detected.

Flue Gas Safety Procedures

Outlines safety actions required upon smelling flue gas.

Installation Preparation Guidelines

On-site Boiler Installation Preparation

Outlines the necessary on-site preparation for gas, water, and electrical connections.

Electrical Connection Requirements

Electrical Connection Specifications

Details power supply cable requirements, fuse rating, and cable protrusion for connections.

Boiler Installation Sequence

Boiler Mounting and Initial Connections

Illustrates the steps for physically mounting the boiler and making basic connections.

Flue Gas System Connection

Flue Gas Connection Types and Installation

Instructions for connecting parallel or coaxial flue gas systems and bends.

Gas Connection and Leak Testing

Gas Shut-off Valve Installation and Leak Test

Procedure for installing the gas shut-off valve and performing a leak/soundness test.

Electrical Connection Diagrams

Main Electrical Connections Overview

Diagram showing electrical connections for accessories and primary power supply.

Detailed Electrical Connections

Power Supply (230V) and Safety Precautions

Details power supply requirements, safety warnings, and fuse rating for 230V connection.

Commissioning, Inspection, and Maintenance Steps

Comprehensive Step-by-Step Guide

Lists sequential steps for commissioning, inspection, and maintenance procedures.

Further Steps in Commissioning and Service

Continuing Commissioning and Inspection Tasks

Continues the detailed list of essential commissioning and inspection tasks.

Heating System Filling Procedure

Filling the Heating System: Water Quality and Steps

Details the process for filling the heating system, including water quality requirements and steps.

Heating System Venting and Time/Date Configuration

Venting the Heating System

Instructions for performing the heating system venting procedure.

Language Settings and Gas Type Verification

Checking and Converting Gas Type

Steps to verify the gas type and convert the burner if necessary.

Gas Type Data and Operational Fault Flow

System Function Sequence and Fault Diagnosis

Flowchart illustrating normal operation and potential faults within the system.

Static and Supply Pressure Measurement

Checking Static and Supply Gas Pressure

Procedure for measuring the static and supply pressure of the gas.

Nozzle Pressure Testing and Adjustment

Testing and Adjusting Nozzle Pressure

Steps for testing and adjusting nozzle pressure at upper and lower rated outputs.

Setting the Maximum Heating Output

Limiting Maximum Heating Output

Instructions on how to set and record the maximum output for heating operation.

Flue System Soundness and System Draining

Balanced Flue System Soundness Check

Procedure to check flue system integrity using CO2/O2 concentration.

Burner Removal, Cleaning, and Reassembly

Checking and Cleaning the Burner Components

Step-by-step guide for safely disassembling, cleaning, and reassembling the burner.

Flue Gas Heat Exchanger Servicing

Checking and Cleaning the Flue Gas Heat Exchanger

Procedure for removing, cleaning, and reinstalling the flue gas heat exchanger.

Ignition and Ionisation Electrode Checks

Inspecting and Cleaning Ignition and Ionisation Electrodes

Steps for checking electrode wear, contamination, and gap settings.

Flow Limiter Maintenance Procedure

Checking and Reinstalling the Flow Limiter

Procedure for checking, replacing, or reinstalling the flow limiter and flow switch.

Expansion Vessel and Gas Soundness Checks

Checking Diaphragm Expansion Vessel Pressure

Instructions for checking and recharging the diaphragm expansion vessel's inlet pressure.

Ensuring Gas Equipment Soundness at Operating Pressure

Safety warning and procedure for checking the soundness of gas equipment under pressure.

Flue Gas Emissions Testing Procedure

Performing Flue Gas Emissions Tests

Guide for conducting flue gas emissions tests using an analyser for different flue types.

Coding Level 1: Access and Overview

Calling Up Code 1

Procedure for accessing and navigating the Code 1 settings menu.

Code 1: Heating Curve Parameters and Accessing Code 2

Calling Up Code 2

Procedure for accessing and navigating the Code 2 settings menu.

Service Scan Function Overview

Service Level Overview Table

Summary of service functions, key combinations, and corresponding page references.

Constant Temperature Control Unit Service Data Scans

Scanning Boiler Temperatures and Coding Card

Procedure for scanning boiler temperatures, coding card data, and system status.

Weather-Compensated Control Unit Service Data Scans

Relay Output Testing Procedure

Checking Outputs via Relay Test

Procedure for testing various relay outputs such as burner, valves, and pumps.

Scanning Operating Conditions and Sensors

Scanning System Operating Conditions

Steps to scan and view operating conditions and sensor data.

Troubleshooting: Fault Display and Indicators

Fault Display Layout and Indicators

Diagrams and explanations of fault display elements: indicator, symbol, number, and code.

Troubleshooting: Fault Checking and Acknowledgment

Checking and Acknowledging System Faults

Procedure for identifying, acknowledging, and clearing system faults.

Troubleshooting: Fault Codes and Causes (Part 1)

Accessing and Scanning Fault History

Procedure to access and scan the fault history log.

Fault Codes, Causes, and Measures Table

Table detailing fault codes, their causes, and recommended troubleshooting measures.

Troubleshooting: Fault Codes and Causes (Part 2)

Fault Codes: Causes and Corrective Actions

Continuation of the fault code table, listing causes and corresponding measures.

Troubleshooting: Fault Codes and Causes (Part 3)

Fault Codes: Programming Unit and Remote Control Issues

Table detailing fault codes related to programming unit and remote control communication.

Troubleshooting: Fault Codes and Causes (Part 4)

Fault Codes: Pump Speed and LON Communication Issues

Table listing fault codes related to pump speed and LON communication faults.

Troubleshooting: Fault Codes and Causes (Part 5)

Fault Codes: Room Temperature Sensor and Burner Issues

Table detailing fault codes for room temperature sensors and burner blockages.

Troubleshooting: Fault Codes and Causes (Part 6)

Fault Codes: Temperature Limiters and Air Pressure Switch Issues

Table listing fault codes related to temperature limiters and air pressure switches.

Troubleshooting: Fault Codes and Causes (Part 7)

Fault Codes: Gas Pressure Switch and Fan Speed Issues

Table detailing fault codes for gas pressure switches and fan speed anomalies.

Troubleshooting: Fault Codes and Causes (Part 8)

Fault Codes: Interference (EMC) and PCB Issues

Table listing fault codes related to electromagnetic interference (EMC) and faulty PCBs.

Repairs: Plate-Type Heat Exchanger Servicing

Checking the Plate-Type Heat Exchanger

Procedure for checking, servicing, and replacing the plate-type heat exchanger.

Heat Exchanger Servicing and Outside Sensor Checks

Testing the Outside Temperature Sensor

Procedure for testing the resistance of the outside temperature sensor and comparing with a curve.

Repairs: Sensor Checks and Replacements

Checking Boiler, Comfort, and Flow Temperature Sensors

Procedure for checking and replacing boiler water, comfort, and flow temperature sensors.

Function Description: Constant Temperature Control Unit Operation

Constant Temperature Heating Mode

Details how the unit maintains set boiler water temperature in heating mode.

Function Description: Weather-Compensated Control Unit Operation

DHW Heating Operation

How the burner modulates to reach DHW outlet temperature.

Function Description: Weather-Compensated Heating and DHW Modes

Heating Mode Operation Explained

How the control unit determines and regulates boiler water temperature based on external factors.

DHW Heating Operation Explained

Details how the burner modulates to reach DHW outlet temperature.

Connection and Wiring Diagrams: Internal Connections

Internal Electrical Connection Schematic

Schematic diagram illustrating the internal electrical connections within the boiler unit.

Connection and Wiring Diagrams: External Connections

External Electrical Connection Schematic

Schematic diagram illustrating the external electrical connections to the boiler.

Parts Lists: Ordering Spare Parts

Guidelines for Ordering Spare Parts

Instructions on how to correctly order spare parts using part and item numbers.

Commissioning and Service Report Documentation

Recording Setting and Test Values

Template for recording static pressure, supply pressure, gas analysis, and ionisation current.

Technical Specifications: General Data and Connection Values

General Technical Specifications

Details on voltage, frequency, protection class, temperature limits, and power consumption.

Gas and LPG Connection Values

Table providing connection values for natural gas and LPG at maximum load.

Technical Specifications: Performance Characteristics

Product Performance Characteristics (EnEV Germany)

Efficiency ratings, standby loss, and power consumption data for central heating.

Certificates: Declaration of Conformity

Declaration of Conformity for Vitopend 200-W

Statement of product compliance with relevant standards and directives, including the Efficiency Directive.

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