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38.4 Press bubble illumination switch and ensure LED is lit for approximately 15 seconds.
38.5 Install RH cover plate (7) and secure with three screws (5).
38.6 If removed, adhere buffer pad (3) to brake lever cover plate (4) using Loctite 406. Lubricate the
brake lever area using Chesterton grease
38.7 Install brake guide housing (6) and brake lever cover plate (4) and secure with four screws (5).
Spring-loaded flap
39 To assemble the spring-loaded flap, proceed as follows (Fig 6.10):
39.1 At each side of the flap (6), install the appropriate flap spring (3, NI), ensuring that right-angle
bend in spring faces outwards and engages with slot in flap.
39.2 At each side of the flap, install a spring (5) and flap pin (2) and secure with Spirol pin (4). Ensure
assembly slides freely in flap.
40 To install the spring-loaded flap, proceed as follows (Fig 6.10):
40.1 Hold the pins (4) inwards and position the flap, ensuring straight legs of flap springs (3, NI)
engage in holes in mechanism housing (1).
40.2 Operate the flap and ensure that springs return it to the closed position.
NOTE: The flap springs (3, NI) are handed.
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