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WABCO ABS User Manual

WABCO ABS
122 pages
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ANTI-LOCK BRAKING SYSTEM
(ABS) AND ELECTRONIC
STABILITY CONTROLS (ESC):
FOR E VERSION ECUs
MAINTENANCE MANUAL

Table of Contents

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WABCO ABS Specifications

General IconGeneral
CategoryCar Spares
ComponentABS (Anti-lock Braking System)
BrandWABCO
ManufacturerWABCO
Compatibilitytrucks, and trailers
FunctionPrevents wheel lock-up during braking

Summary

Service Notes

About This Manual

Describes the content and scope of the maintenance manual.

Before You Begin

Outlines essential preparatory steps and safety precautions before servicing.

Hazard Alert Messages and Torque Symbols

Explains the meaning and importance of hazard alert messages and symbols.

Obtaining Additional Information

Provides contact details for further maintenance, service, and product information.

Asbestos and Non-Asbestos Fibers

Hazard Summary

Summarizes potential health risks associated with brake lining fiber dust.

Recommended Work Practices

Details specific procedures for reducing exposure to brake dust.

Regulatory Guidance

References US regulatory agencies for employer and worker guidance.

1 Introduction

Anti-Lock Braking System (ABS)

Explains the function of the ABS system in maintaining traction and control.

System Components Overview

Introduces key components like ECU, sensors, and valves.

System Configuration Types

Defines system configurations based on sensors and valves.

2 Stability and Safety Enhancement Systems

Automatic Traction Control (ATC)

Describes ATC functionality, components, and switch operations.

Roll Stability Control (RSC)

Explains RSC's function in preventing vehicle rollovers and its components.

Electronic Stability Control (ESC)

Details ESC function for directional and rollover stability, and its components.

Hill Start Aid (HSA)

Describes HSA function to prevent vehicle rollback on grades and its components.

Additional Stability Functions

Covers Drag Torque Control and Lift Axle Capability features.

3 Diagnostics, Troubleshooting and Testing

General Maintenance and Indicator Lamps

Covers general maintenance, lamp checks, and indicator lamp behavior.

Diagnostic Methods Overview

Lists available diagnostic methods including TOOLBOX and Blink Codes.

Blink Code Diagnostics

Detailed explanation of blink code diagnostics, definitions, and conditions.

Wheel Speed Sensor Testing

Procedures for testing wheel speed sensors, including adjustment and electrical checks.

Modulator Valve Testing

Procedures for testing modulator valves, including electrical checks.

Active Braking Valves (ABV) Testing

Procedures for testing Active Braking Valves, including electrical checks.

Brake Pressure Sensor Testing

Procedures for testing brake pressure sensors, including electrical checks.

ESC CAN Network and Module Testing

Procedures for testing ESC CAN network and ESC module electrical checks.

Steering Angle Sensor (SAS) Testing

Procedures for testing the Steering Angle Sensor, including electrical checks.

ECU Circuit and Communication Testing

Tests for ECU circuits and J1939/J1587 serial communications.

4 Component Replacement

Hazard Alerts and Component Removal/Installation

General safety warnings and overview of removal/installation procedures.

Wheel Speed Sensors

Detailed procedures for replacing wheel speed sensors.

Modulator Valves

Detailed procedures for replacing modulator valves.

Active Braking Valves (ABV)

Detailed procedures for replacing Active Braking Valves.

ABS Valve Packages

Detailed procedures for replacing ABS valve packages.

Electronic Control Unit (ECU)

Detailed procedures for replacing the Electronic Control Unit.

Steering Angle Sensor (SAS)

Detailed procedures for replacing the Steering Angle Sensor.

ESC Module

Detailed procedures for replacing the ESC Module.

Brake Pressure Sensor

Detailed procedures for replacing the Brake Pressure Sensor.

5 System Configurations

System Configuration Layouts

Visual representations of common system configurations.

6 Wiring Diagrams and Connectors

ECU Connector Pin Assignments

Pinout diagrams for various ECU types and configurations.

Basic ECU ABS/ATC Wiring Diagram

Wiring diagram for Basic ECU ABS with Optional ATC (Cab-mounted).

Universal ECU Wiring Diagrams

Wiring diagrams for Universal ECUs with ATC, RSC, and ESC.

Frame-mounted ECU Wiring Diagrams

Wiring diagrams for Frame-mounted ECUs with ESC and HSA.

7 SPN, SID, FMI Fault Codes

Diagnostic Trouble Code List

Comprehensive list of SPN, SID, FMI, and Blink Codes with causes and actions.

8 Appendix I

Reconfiguration Procedures

Covers ECU reconfiguration using TOOLBOX software or manual methods.

9 Appendix II

E4 ESC End of Line Calibration Procedure

Step-by-step calibration for E4 ESC system including SAS and ESC initialization.

SAS Calibration

Detailed procedure for calibrating the Steering Angle Sensor.

ESC Initialization

Detailed procedure for initializing the Electronic Stability Control system.

10 Appendix III

E8 ESC End of Line Calibration Procedure

Step-by-step calibration for E8 ESC system including SAS and ESC initialization.

SAS Calibration

Detailed procedure for calibrating the Steering Angle Sensor for E8 ECU.

ESC Initialization

Detailed procedure for initializing the ESC system for E8 ECU.

11 Appendix IV

Aftermarket Programming Overview

Introduces aftermarket programming for pneumatic ABS ECUs.

Minimum Requirements for Aftermarket Programming

Lists necessary hardware, software, and account requirements for programming.

Aftermarket Programming Procedures

Step-by-step guide for acquiring, installing, and loading ECU configuration files.

Aftermarket Programming Failure Codes List

Provides a list of common programming error codes and their descriptions/actions.

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