WAGNER EPG-SPRINT XE

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EPG-SPRINT XE

OPERATING MANUAL

VERSION 09/2017 ORDER NUMBER DOC2354913

If the control unit is used in a manual spray system for electrostatic coating with ammable

coating powders, testing should be undertaken in accordance with DIN EN 50050-2: 2014-

03 as per Table 1.

9.2 INSPECTIONS IN ACCORDANCE WITH DIN EN 500502: 2014

Main Page

Table of Contents3
Recipe no5
General Information6
Preface6
Warnings, Notices and Symbols in These Instructions6
Languages7
Abbreviations7
Terminology for the Purpose of this Manual8
Correct Use9
Device Type9
Type of Use9
Use in an Explosion Hazard Area9
Safety Parameters10
Reasonably Foreseeable Misuse10
Residual Risks11
Identification12
Explosion Protection Identification in Accordance with ATEX12
Permissible Device Combinations12
Type Plate13
General Safety Instructions14
Safety Instructions for the Operator14
Electrical Devices and Equipment14
Personnel Qualifications14
Safe Work Environment14
Safety Instructions for Staff15
Safe Handling of WAGNER Powder Spray Devices15
Grounding the Device15
Product Hoses15
Cleaning16
Handling Powder Lacquers16
Protective and Monitoring Equipment16
Safety Feature Identification17
Description18
Areas of Application18
Technical Data19
Permitted Accessories21
Scope of Delivery21
Operating Elements22
Operating Elements Front Side22
Connections on the Rear Side of the EPG-SPRINT XE27
Assembly and Commissioning29
Training Assembly/Commissioning Staff29
Storage Conditions29
Conditions of Assembly and Commissioning29
Connecting the Manual Gun30
Connecting the Automatic Gun31
Grounding32
Grounding the Powder Coating System33
Operation34
Training the Operating Staff34
Safety Instructions34
Preparations for Commissioning36
Operating Modes36
Gun Recognition36
Manual Gun Mode with External Control37
Basic and Factory Settings37
Recipes38
Double Click" Recipe (High Dynamic Remote)39
Air High Output Mode (High Powder Output)40
Combining the Air Outputs40
Activating High Output Mode (C17)41
Changing and Saving Recipes44
Recipe no45
Setting and Changing Coating Parameters46
Setting the Total Air Volume46
Setting the Powder Feed Quantity47
Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume)48
Setting the High Voltage49
Display of Actual High-Voltage Value50
Setting the Current Limitation51
Displaying Actual Value of Current Limitation52
Setting the U/I Characteristic Curves53
Flush Function55
Hose Flush Function55
Cleaning Flush Function55
Procedure for Cleaning Flushing with Manual Guns56
Procedure for Cleaning Flushing with Automatic Guns57
Starting Output Setting (Zero Adjustment)58
Cleaning and Maintenance60
Cleaning60
Cleaning Staff60
Safety Instructions60
Cleaning Procedures61
Maintenance62
Maintenance Staff62
Safety Instructions62
Maintenance Procedures63
Inspections64
Inspections in Accordance with DIN en 50177: 201064
Inspections in Accordance with DIN en 50050-2: 201468
Disassembly and Disposal70
Disassembly70
Disposal71
Trouble Shooting and Rectification72
Warnings E01-E0473
Faults75
Accessories78
Connection Cables78
Wall Mount78
Recipe Label79
Spare Parts80
How Can Spare Parts be Ordered80
EPG-SPRINT XE Control Unit81
Declaration of Warranty and Conformity82
Important Notes Regarding Product Liability82
Warranty Claim82
CE Declaration of Conformity83
EC Type Examination Certificate84
FM Approval86
Appendix Device Configuration87
A1 Setting Example: Parameter C1189
A2 Setting Example: Parameter C1391
A3 Table of Parameters93
Brief Description97
Changing Parameters98
Calling / Changing / Saving Recipes98

Table of Contents

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