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WAGNER
Paint Sprayer
GM5000
WAGNER GM5000 User Manual
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39
GM 5000EA
C
.
B_03196
SW22
SW19
SW19
B_03197
SW9
4
5
6
OPERA
TING MANU
AL
EDITION 03/2012
P
ART NUMBER DOC 2319150
Assembly tool for
needle valv
e.
P
ar
t no
.
2309368
Assembly tool for
valve housing
.
P
ar
t no
.
2325263
Note:
Loosen A
C valv
e tip by hand
using an assembly tool.
Carefully release the
cascade without pliers.
Use assembly tool,
socket or ring spanner
(no wrench).
Do not pull out on contact wire.
91
93
Table of Contents
Section 1
24
Default Chapter
24
Table of Contents
24
1 About These Instructions
26
Languages
26
Warnings, Notes and Symbols in These Instructions
26
2 General Safety Instructions
27
Safety Instructions for the Operator
27
Electrical Equipment
27
Personnel Qualifications
27
A Safe Work Environment
27
Safety Instructions for Staff
28
Safe Handling of WAGNER Spray Units
28
Earth the Unit
28
Material Hoses
28
Cleaning
29
Handling Hazardous Liquids, Varnishes and Paints
29
Touching Hot Surfaces
29
Correct Use
30
Safety-Relevant Information about Discharges
30
Use in an Explosion Hazard Area
30
Explosion Protection According to CE
30
Explosion Protection According to FM
31
German Regulations and Guidelines
31
3 Guarantee and Conformity Declarations
32
Important Notes on Product Liability
32
Guarantee Claim
32
CE-Conformity
33
4 Description
34
Fields of Application, Using in Accordance with the Instructions
34
Scope of Delivery
34
Technical Data
35
Functional Description
36
Operating Elements and Connections
36
Operating Elements Front Side
36
Connections on the Rear Side
37
5 Preparation before Starting Work
38
Additional Components
38
Positioning of the Unit
39
Earthing
39
Example for Aircoat Spraying System
41
6 Start-Up and Operation
43
Starting up and Spraying
43
Standby Mode
44
7 Trouble Shooting and Solution
45
8 Maintenance and Repair
46
Maintenance
46
Repair
46
9 Product Disposal
46
10 Accessories
47
11 Spare Parts
48
How to Order Spare Parts
48
VM 500 Spare Parts List
49
Section 2
56
1 About These Instructions
59
Languages
59
Warnings, Notes and Symbols in These Instructions
59
2 General Safety Instructions
60
Safety Instructions for the Operator
60
Electrical Equipment
60
Personnel Qualifications
60
A Safe Work Environment
60
Safety Instructions for Staff
60
Safe Handling of WAGNER Spray Units
61
Earth the Unit
61
Material Hoses
61
Cleaning
62
Handling Hazardous Liquids, Varnishes and Paints
62
Touching Hot Surfaces
63
Correct Use
63
Safety-Relevant Information about Discharges
64
Use in an Explosion Hazard Area
64
Correct Use
64
Explosion Protection Identification Ce
64
Identification „X
64
Explosion Protection Identification Fm
65
German Regulations and Guidelines
65
3 Guarantee and Conformity Declarations
66
Important Notes on Product Liability
66
Guarantee Claim
66
CE-Conformity
67
4 Description
68
Fields of Application, Using in Accordance with the Instructions
68
Processable Materials
68
Scope of Delivery
69
Technical Data
70
Functional Description
71
Design of Spray Gun (Standard Variant)
71
Functions of the Spray Gun
72
Spraying Process
73
Aircoat Round Jet Spray Process
73
Aircoat Atomizing Flat Jet Spray Process
73
Electrical Resistance
74
5 Start-Up and Operation
75
Installation and Connection
75
Typical Electrostatic Spraying System
75
Ventilation of the Spray Booth
76
Air Supplies
76
Paint Supplies
77
Earthing
78
Preparation of Paints
80
Viscosity Conversion Table
80
Start-Up
81
General Rules for Making Adjustments to the Spray Gun
81
Preparation for Starting up
81
Working
83
Filling with Working Material
83
Start-Up for Spraying Aircoat
84
Cleaning of Clogged Round Jet Nozzles
85
Exchange of Round Jet Nozzle Insert
85
Changing from Aircoat Round Jet to Aircoat Flat Jet
86
Replacing Aircoat Flat Jet Nozzles
87
Cleaning of the Nozzles
87
Eliminate Nozzle Clogging
87
6 Maintenance
89
Periodically Checks
89
Cleaning and Decommissioning
89
Dismantling of the Spray Gun
91
Cleaning the Parts after Disassembly
94
Assembling the Spray Gun
95
Function Test after Assembly of the Gun
99
Checking the High-Voltage
99
Air Tests
100
Material Pressure Test
100
Check Spray Pattern
101
7 Trouble Shooting and Solution
102
8 Product Disposal
103
9 Accessories
104
ACR 5000 Round Jet Nozzle Cap
104
Aircoat Round Jet Nozzle Inserts
104
Acf 5000 Air Caps (Flat Jet)
104
Acf 5000 Aircoat Flat Jet Nozzles
105
Filters
107
Reduction Fittings for High-Pressure Hoses
107
Hoses and Electrical Cables
108
Standard Hose Sets and Components
108
Hose Sets for Low Impedance Materials
109
Gun Cable and Gun Cable Extensions
110
Miscellaneous
110
10 Spare Parts
112
How to Order Spare Parts
112
GM 5000EAC Spare Parts List
113
GM 5000EAC Spare Parts List- End Piece
115
GM 5000EAC Spare Parts List - Handle
117
Accessories Spare Parts Lists
119
Flat Jet Nozzles Spare Parts List
119
ACR 5000 Round Jet Nozzle Cap Spare Parts List
120
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WAGNER GM5000 Specifications
General
Brand
WAGNER
Model
GM5000
Category
Paint Sprayer
Language
English
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