Wayne Helix 4000

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8 WU017834 Rev. 05 July 2023 Wayne Fueling Systems | Dover Fueling Solutions

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Table of Contents3
Introduction9
Dispensers Covered9
Related Documents10
Tools Required10
Customer Support10
Dispenser Computer Software10
Parts of the Dispenser11
Safety Precautions12
Ead His Anual Efore ou Egin12
Safety Symbols12
Trained13
Rained Ersonnel13
Working Alone13
Fuel Shutoffs13
Electrical13
Lectrical Hutoffs13
Lockout Tagout13
Fire and Explosion Protection13
Protect the Site Workplace13
Rotect the Ite Orkplace13
Personal Protection14
Health Note14
Replacement Parts14
Changes to the Product14
Follow Local , State , and Federal Codes14
Portable Fuel Tanks and Containers15
Hazardous Area Classifications15
Site Warnings and Product Postings16
Other General Safety Precautions16
I N an Emergency16
Site Design and Preparation17
Existing Installations17
Dispenser Configuration17
Dispenser Location17
Suction Pumps17
Submersible Pump Size17
Dispensing E25, E85 and / or B2017
Island Construction and Crash Protection18
Dispenser Anchoring18
Piping18
Emergency Shutoff Valve19
Vapor Return Piping21
Wiring21
Conduit21
Operating Pressure21
Installation23
Nspect the Quipment23
Helpful Tips23
Determining Dispenser Sides a & B23
Determining HI & lo Product Piping23
Pump Control Wiring at Junction Box for Remote Dispensers23
Lifting and Installing the Dispenser24
Site Signage24
Connecting Inlet Piping25
Connecting Vapor Lines for Vapor Recovery Systems25
Electrical Wiring26
General26
Full Service (Stand-Alone) Dispenser Wiring26
Submersible Pump Control Relays26
Suction Pump Motor Switch27
Multiple Dispenser Wiring27
Dispenser to Control System Wiring (Current Loop)27
Payment Terminal to Control System Wiring - IX Technology Platform28
Dispenser Optional Equipment Wiring28
Circuit Breakers29
Emergency Electrical Shutoff29
Grounding29
Wire Type29
Wire Size30
Electrical Conduit31
Dispenser Electrical Ratings32
Startup33
Initial Checkout33
Turn O N Power and Check Voltage33
Dispenser ON/OFF Switch33
Pay ™ Secure Payment Platform Board Reset Button34
Configuration of Basic Parameters Using the Infrared Remote Control (Irc)35
Set Clock Function36
Logical Nozzle / Hose Positions37
Setting Unit Prices39
Setting Blend Ratios41
Setting the Fueling Point ID (FPID)44
Priming46
Product Lines Product46
Dispensers )46
Uthorizing the46
Ispenser Via Standalone Mode46
Initial Delivery47
Meter Calibration - Wayne I Meter or Xflo Fuel Meters48
During the Accuracy Verification and Calibration Procedures48
Accuracy Verification Procedure - Imeter or Xflo48
Meter Calibration Procedure - Imeter or Xflo49
Test Emergency Shear Valves50
Nozzle Boot Switch Check50
Annunciator Operation Check50
Test the 12-Button Preset Keypad50
Payment Platform Configuration ( Optional )51
Wayne51
Access51
Audit51
Mode51
Measures )51
Security Precautions52
Disable Standalone Mode Operation52
Change Igem Passwords52
Balance Vapor Recovery System Installation Requirements53
Dynamic Back Pressure Testing53
Back Pressure System Check List53
Operation55
Safety Precautions55
Basic Dispenser Requirements55
Operating the Dispenser55
Restarting after Power Failure or Shutdown56
Cycling Power to Clear Faults56
Error Codes57
Electronic Totalizer Readings58
Totalizer Readings by Hose (Product) Position58
Totalizer Volume Readings by Meter Position59
Electro-Mechanical Totalizer Operation59
Stand -Alone Operation60
Recovering from Standalone Jumper Fail-Safe62
Smart Secure Access (Ssa)63
Arming or Disarming Smart Secure Access (SSA) Using a Oneshot Password64
Arming or Disarming Smart Secure Access (SSA) Using Maintenance Mode65
Maintenance67
How to Get Service on Your Dispenser67
Preventative Maintenance67
Dispenser Cleaning68
Meter Maintenance70
Hose and Hose Retractor70
Filter / Strainer - Remote71
Filter / Strainer - Suction72
Printer Maintenance - Dw-14 Rs-232 Printer73
Printer Paper Specification73
Thermal Characteristics73
Thermal Response Range73
Residual Particles73
Symptoms and LED Indicators74
Loading Printer Paper75
Clearing Paper Jams77
Balance Vapor Recovery Maintenance78
Appendix A Installation Drawings79
Appendix B Site Interconnection Diagrams99
Appendix C Hydraulic Configurations - Helix Models 4000 & 5000104
Appendix D Helix Dispensers with a Compact Pumping Unit (Cpu)111
Appendix E Dispenser Can Bus Configuration / Dip Switch Settings113
Dispenser Requirements113
Termination Priority113
Dispenser Configurations114
Can Bus Switch & Jumpers ( Example Settings )117
Appendix F Gen 1 Valance Installation118
Appendix G Gen 2 Valance Installation120
Appendix H Weights and Measures Mode - Category 2 Only124
General Information124
General Nformation124
U L M125
Upper Level Menu125
Upper Evel Enu125
Unit Measure Measure126
Pulse Output Menu127
Automatic Temperature Compensation (Atc) Menu128
Product Pressurization Menu129
Product Ressurization Enu129
Programenu Change Menu130
Meter Totals131
Metrological Settings Menu132
Metrological Configuration Parameter Definitions133
Automatic Temperature Compensation (Atc) Testing135
Appendix I Weights and Measures Mode - Category 2 or 3136
Category 2 and 3 Identification136
General Information136
General Nformation136
U L M137
Upper Level Menu137
Upper Evel Enu137
Lelevantgally R Elevant138
Legally Relevant Menu138
Printout for Legally Relevant Events (Category 3 Only)139
Blend Ratio Settings139
Program Change140
Program Change Menu140
Printout for Program Change Events (Category 3 Only)141
Meter Totalizers142
Function Ettings M143
Configuration148
Automatic149

Wayne Helix 4000 - Page 8

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