WU017834 Rev. 05 July 2023 Wayne Fueling Systems | Dover Fueling Solutions 3
Table of Contents
Installation & Operation
Wayne Helix
™
4000 and 5000 Fuel Dispensers
Standard, Enhanced Capacity and Super-High Capacity Models
WU017834
Rev 05 July 2023
Table of Contents
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 DISPENSERS COVERED ......................................................................................................... 9
1.2 RELATED DOCUMENTS ........................................................................................................ 10
1.3 TOOLS REQUIRED ............................................................................................................... 10
1.4 CUSTOMER SUPPORT.......................................................................................................... 10
1.5 DISPENSER COMPUTER SOFTWARE ..................................................................................... 10
1.6 PARTS OF THE DISPENSER .................................................................................................. 11
2 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 READ THIS MANUAL BEFORE YOU BEGIN ............................................................................ 12
2.2 SAFETY SYMBOLS............................................................................................................... 12
2.3 TRAINED PERSONNEL.......................................................................................................... 13
2.4 WORKING ALONE ................................................................................................................ 13
2.5 FUEL SHUTOFFS ................................................................................................................. 13
2.6 ELECTRICAL SHUTOFFS....................................................................................................... 13
2.7 LOCKOUT TAGOUT .............................................................................................................. 13
2.8 F
IRE AND EXPLOSION PROTECTION ..................................................................................... 13
2.9 P
ROTECT THE SITE WORKPLACE ......................................................................................... 13
2.10 P
ERSONAL PROTECTION ................................................................................................... 14
2.11 HEALTH NOTE................................................................................................................... 14
2.12 REPLACEMENT PARTS....................................................................................................... 14
2.13 C
HANGES TO THE PRODUCT.............................................................................................. 14
2.14 F
OLLOW LOCAL, STATE, AND FEDERAL CODES .................................................................. 14
2.15 PORTABLE FUEL TANKS AND CONTAINERS......................................................................... 15
2.16 H
AZARDOUS AREA CLASSIFICATIONS ................................................................................. 15
2.17 S
ITE WARNINGS AND PRODUCT POSTINGS ........................................................................ 16
2.18 OTHER GENERAL SAFETY PRECAUTIONS ........................................................................... 16
2.19 I
N AN EMERGENCY............................................................................................................ 16
3 SITE DESIGN AND PREPARATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 E
XISTING INSTALLATIONS .................................................................................................... 17
3.2 D
ISPENSER CONFIGURATION ............................................................................................... 17
3.3 D
ISPENSER LOCATION......................................................................................................... 17
3.4 SUCTION PUMPS................................................................................................................. 17