Wayne Helix 4000 - Page 4

Table of Contents
4 WU017834 Rev. 05 July 2023 Wayne Fueling Systems | Dover Fueling Solutions
3.5 SUBMERSIBLE PUMP SIZE....................................................................................................17
3.6 DISPENSING E25, E85 AND/OR B20 ....................................................................................17
3.7 ISLAND CONSTRUCTION AND CRASH PROTECTION ................................................................18
3.8 DISPENSER ANCHORING ......................................................................................................18
3.9 PIPING ................................................................................................................................18
3.10 EMERGENCY SHUTOFF VALVE ...........................................................................................19
3.11 VAPOR RETURN PIPING ......................................................................................................21
3.12 WIRING .............................................................................................................................21
3.13 CONDUIT...........................................................................................................................21
3.14 OPERATING PRESSURE .....................................................................................................21
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4.1 INSPECT THE EQUIPMENT ....................................................................................................23
4.2 HELPFUL TIPS .....................................................................................................................23
4.2.1 Determining Dispenser Sides A & B............................................................................23
4.2.2 Determining HI & LO Product Piping ...........................................................................23
4.2.3 Pump Control Wiring at Junction Box for Remote Dispensers ....................................23
4.3 LIFTING AND INSTALLING THE DISPENSER .............................................................................24
4.4 SITE SIGNAGE.....................................................................................................................24
4.5 CONNECTING INLET PIPING..................................................................................................25
4.5.1 Connecting Vapor Lines for Vapor Recovery Systems ...............................................25
4.6 ELECTRICAL WIRING............................................................................................................26
4.6.1 General........................................................................................................................26
4.6.2 Full Service (Stand-Alone) Dispenser Wiring ..............................................................26
4.6.3 Submersible Pump Control Relays..............................................................................26
4.6.4 Suction Pump Motor Switch ........................................................................................27
4.6.5 Multiple Dispenser Wiring............................................................................................27
4.6.6 Dispenser to Control System Wiring (Current Loop) ...................................................27
4.6.7 Payment Terminal to Control System Wiring - iX Technology Platform ......................28
4.6.8 Dispenser Optional Equipment Wiring.........................................................................28
4.6.9 Circuit Breakers ...........................................................................................................29
4.6.10 Emergency Electrical Shutoff ....................................................................................29
4.6.11 Grounding..................................................................................................................29
4.6.12 Wire Type ..................................................................................................................29
4.6.13 Wire Size ...............................................................................................................
....29
4.6.14 Electrical Conduit.......................................................................................................31
4.6.15 Dispenser Electrical Ratings......................................................................................32
5 STARTUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5.1 I
NITIAL CHECKOUT...............................................................................................................33
5.2 T
URN ON POWER AND CHECK VOLTAGE ..............................................................................33
5.2.1 Dispenser ON/OFF Switch ..........................................................................................33
5.2.2 iX Pay
™
Secure Payment Platform Board Reset Button..............................................34
5.3 C
ONFIGURATION OF BASIC PARAMETERS USING THE INFRARED REMOTE CONTROL (IRC).....35
5.3.1 Set Clock Function ......................................................................................................36
5.3.2 Logical Nozzle / Hose Positions ..................................................................................37
5.3.3 Setting Unit Prices .......................................................................................................39
5.3.4 Setting Blend Ratios ....................................................................................................41
5.3.5 Setting the Fueling Point ID (FPID) .............................................................................44