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Western CP600 User Manual

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CP600 Pivot
Operation Manual
POM-EN-December 2018

Table of Contents

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Western CP600 Specifications

General IconGeneral
BrandWestern
ModelCP600
CategoryIrrigation System
LanguageEnglish

Summary

Operation, Safety & Maintenance

Safety Symbols, Pictures and Definitions

Explains safety symbols and their meanings for hazard identification and prevention.

Final Checks and Initial Operation

Details pre-operation checks and procedures for initial startup of the irrigation system.

Machine Alignment

Provides instructions for aligning the center pivot machine for optimal performance and safety.

Cam and Safety Switch

Describes the function and view of the cam and safety switch mechanism on the pivot.

Maintenance Check List

Outlines routine checks for pivot, gearboxes, tires, structure, and connectors.

Power Drivetrain Maintenance

Details pre-season and in-season maintenance procedures for gearboxes and drivetrain components.

Lockout/Tagout Procedures

Establishes procedures for controlling hazardous energy during servicing to prevent injury.

Tire Care

Provides guidelines for maintaining correct tire pressure and inspecting tires and rims.

Winterizing

Outlines steps for preparing the pivot system for winter shutdown to prevent damage.

Lube & Oil Charts

Presents charts detailing lubrication and oil specifications for various pivot components.

Service Log

Provides a template for logging maintenance and service performed on the machine.

Troubleshooting

Offers solutions for common symptoms related to machine operation and control.

General Information

Span Tower Weights and Dimensions

Lists weights and dimensions for various span lengths and profiles of the pivot system.

Revolution Times and Water Application

Explains how to calculate machine revolution times and water application rates.

Revolution Times and Water Application Charts

Provides charts for quick reference on revolution times and water application rates.

Sprinklers

Details various sprinkler models, their components, and part numbers for irrigation.

End Guns- Nelson

Lists part numbers and descriptions for Nelson brand End Guns used with the pivot system.

Standard Galvanized Drop Details

Illustrates standard galvanized drop assembly components and part numbers.

Standard Flexible Hose Drop Detail

Shows assembly details and parts for flexible hose drops on galvanized pipes.

Variable Spacing Drop Details

Details components and assembly for variable spacing drop configurations.

Slurry Drops

Illustrates slurry drop configurations and lists associated part numbers for specific pipe sizes.

Standard Galvanized Extended Drop Detail

Shows details and parts for extended drop assemblies on galvanized pipes.

Adjustable Drop

Presents assembly diagrams and part numbers for adjustable drop systems.

Getting Started

Before Your Machine Arrives

Covers pre-arrival checks, terrain considerations, and obstacle identification for pivot installation.

Slope Considerations

Explains how longitudinal, transverse, and torsional slopes affect machine stress and operation.

Power Supply

Details requirements for the pivot's power supply, including voltage, phase, and generator use.

Ground Rod Placement

Illustrates proper installation of ground rods for electrical safety and system grounding.

Pivot Pad (Concrete)

Discusses the importance of pivot point location and the installation of a concrete pad.

Standard Pivot Pad (Concrete)

Provides dimensions and materials required for a standard concrete pivot pad installation.

6-5/8 Pivot Pad (Concrete)

Details dimensions and material specifications for a 6-5/8 pivot pad.

High Profile Pivot Pad (Concrete)

Specifies concrete volume and dimensions for a high profile pivot pad.

Towable Pivot Pad (Concrete)

Shows dimensions and concrete requirements for a towable pivot pad.

Minimum Equipment for Machine Assembly/Set-up

Lists the essential tools and equipment required for assembling and setting up the pivot machine.

Panel Operation

Panel Identification

Identifies and explains the function of various controls and indicators on the pivot control panel.

Forward Operation

Guides the user through the steps for operating the pivot in the forward direction.

Reverse Operation

Guides the user through the steps for operating the pivot in the reverse direction.

Auto Reverse / Auto Off Option

Explains how to use the auto-reverse and auto-off features for automated operation.

Auto Restart Option

Describes the auto-restart feature for resuming operation after a power interruption.

Local/iControlRemote

Details how to enable or disable remote control of the pivot using the iControlRemote switch.

Safety Override

Explains the use of the safety override button to bypass shutdown features for alignment.

Disconnect Switch

Instructs on using the emergency disconnect switch located at each tower to stop the machine.

Electrical

A Word About Proper Grounding

Emphasizes the critical importance of proper grounding for the irrigation system's safety.

Standard Panel Span Cable Connections

Illustrates the wiring connections between the span cable and the main control panel.

Panel Wiring 90239-41_R4

Provides wiring diagrams for the main control panel, showing component layouts and connections.

Main Panel Parts List

Lists part numbers, quantities, and descriptions for components within the main control panel.

Standard Panel Schematic

Presents the electrical schematic for the standard control panel, detailing circuit logic and components.

CP JB Intermediate Cam 10142-01

Shows the wiring diagram and parts for the CP JB Intermediate Cam unit.

End Tower Junction Box w/out Auto Reverse and Booster 90017-01

Details the wiring schematic for an end tower junction box without auto reverse or booster.

Stall Timer Wiring-90016-01

Provides the wiring diagram for the stall timer component.

Collector Ring Wiring

Illustrates the wiring connections for the collector ring assembly and its components.

Warning

Contains critical electrical safety warnings, particularly regarding grounding and wire color changes.