widos 5100 - Page 31

Kunststoffschweißtechnik
Foundation: 2207, 2208 DIN 16932 German association for welding
Use for:
5100
OD 200 - 450
5500
OD 200 - 500
1 bar on manometer:
141
N
time to
change- reach full
over welding cool-down time
0,10 (PP) time pressure pressure in
T desired
temperature
time
pipe
pipe
SDR
bead-up
circular
heat-up
max.
time
welding
cool-
diameter
wall
pressure
bead
time
change-
to reach
pressure
down
OD
(s)
[bar]
min.
[s]
over
welding
[bar]
time
[mm]
[mm]
[mm]
time
pressure
[min]
[s] [s]

Table for PP
Additional to the given bead-up force and to the welding force the moving force of the support must be added !
The standard value for heating element temperature is 210° C +/- 10° C.
welding area
in welding area
The
smaller
the pipe wall the
higher
the temperature.
P (N/mm²)
bead-up heat-up
315
7,7 41 6 1,0 185 6 8 6 13
315
9,7 33 7 1,0 213 7 9 7 16
315
12,1 26 9 1,0 246 7 11 9 20
315
17,9 17,6 12 1,0 317 9 16 12 28
315
28,6 11 19 2,0 420 12 24 19 44
355
8,7 41 7 1,0 199 6 8 7 15
355
10,9 33 9 1,0 230 7 10 9 18
355
13,6 26 11 1,0 264 7 12 11 22
355
20,1 17,6 15 1,5 341 9 18 15 32
355
32,2 11 24 2,0 448 13 28 24 48
400
9,8 41 9 1,0 214 7 9 9 16
400
12,3 33 11 1,0 249 7 11 11 20
400
15,3 26 14 1,0 221 7 10 14 17
400
22,7 17,6 20 1,5 367 10 20 20 35
400
36,3 11 30 2,0 480 14 31 30 54
450
11,0 41 11 1,0 231 7 10 11 18
450
13,8 33 14 1,0 267 8 13 14 23
450
17,2 26 17 1,0 308 8 15 17 27
450
25,5 17,6 25 1,5 395 11 22 25 39
450
40,9 11 38 2,5 508 15 35 38 59
500
12,3 41 14 1,0 249 7 11 14 20
500
15,3 33 17 1,0 285 8 14 17 25
500
19,1 26 21 1,5 331 9 17 21 30
500
28,4 17,6 30 2,0 419 12 24 30 43



Remaining under the cool-down time for up to 50% is allowed under the following conditions:
•
prefabrication under workshop conditions
•
low additional pressure at unclamping
•
no additional pressure during further cooling down
•
load onto the workpieces only after being completely cooled down
30.06.2011 Working instructions WIDOS 5100 Page 27 / 2 of 48