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Wilo Control SC-L User Manual

Wilo Control SC-L
29 pages
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2537058 Ed.03/B1-05/2016 WH
Pioneering for You
Wilo-Control SC-L
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
es Instrucciones de instalación y funcionamiento
it Istruzioni di montaggio, uso e manutenzione
pt Manual de Instalação e funcionamento
nl Inbouw- en bedieningsvoorschriften
no Monterings- og driftsveiledning
sv Monterings- och skötselanvisning
hr Upute za ugradnju i uporabu
sr Uputstvo za ugradnju i upotrebu

Table of Contents

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Wilo Control SC-L Specifications

General IconGeneral
BrandWilo
ModelControl SC-L
CategoryControl Unit
LanguageEnglish

Summary

Introduction

About this document

Details the manual's language, structure, and the EC declaration of conformity.

Personnel qualifications

Specifies required qualifications for personnel working with the switchgear.

Copyright

States the copyright ownership and restrictions on use of the manual.

Subject to change

Informs that the manufacturer reserves the right to make technical modifications.

Warranty

Covers general warranty terms, period, spare parts, maintenance, and liability.

General

Defines the manufacturer's obligation to correct defects under specific conditions.

Warranty period

Specifies how the warranty period duration is stipulated.

Spare parts, add-ons and modifications

Emphasizes using genuine spare parts and warns against unauthorized parts.

Maintenance

Highlights the importance of regular prescribed maintenance by qualified personnel.

Damage to the product

Stresses immediate elimination of safety-endangering damage by trained personnel.

Exclusion from liability

Lists conditions under which the manufacturer assumes no liability for damage.

Safety

Instructions and safety instructions

Explains how instructions and safety warnings are identified and presented.

General safety information

Provides general safety advice for electrical work and operation.

Electrical work

Details dangers of electrical voltage and requirements for electrical work.

Conduct during operation

Outlines safe practices and responsibilities during switchgear operation.

Standards and guidelines used

Lists applicable European directives, standards, and regulations.

CE marking

Confirms the presence of the CE marking on the rating plate.

Product description

Intended use and fields of application

Defines the product's intended use, applications, and limitations.

Set-up

Provides an overview of the operating components of the switchgear.

Function description

Describes the microcontroller-controlled switchgear's functionality and features.

Operating modes

Details the two available operating modes: 'Empty' and 'Fill'.

"Empty" operating mode

Explains the 'Empty' mode for draining reservoirs, typically for water drainage.

"Fill" operating mode

Explains the 'Fill' mode for filling reservoirs, typically for water supply.

Technical data

Lists the technical specifications of the switchgear.

Inputs

Details the available inputs for level sensors and float switches.

Outputs

Lists the available potential-free contacts for alarms and signals.

Switchgear

Presents key technical data like mains connection, current, and protection class.

Type key

Explains the coding system used to identify different switchgear variants.

Options

Mentions available options for expanding switchgear functionality.

Scope of delivery

Lists the items included in the switchgear package.

Accessories

Lists optional accessories that can be ordered separately.

Transportation and storage

Delivery

Instructions for checking the shipment upon delivery for completeness and damage.

Transport

Guidelines for proper packaging and transport of the switchgear.

Storage

Recommendations for temporary storage, including temperature and humidity limits.

Return delivery

Procedure for returning switchgear, requiring cleanliness and proper packaging.

Installation

General

Observes local regulations for sewage systems and pump water coverage.

Installation types

Describes available installation methods: wall, floor, and outdoor pedestal.

Installation

Covers general installation requirements, location, and ambient conditions.

Basic advice on fixing the switchgear

Provides tips for securely fixing the switchgear to various structures.

Assembling the switchgear

Details the steps for wall mounting the switchgear unit.

Positioning of signal transmitters

Guidance on installing signal transmitters for automatic pump control.

Dry-running protection

Explains how to implement dry-running protection using float switches or sensors.

High water alarm

Describes methods for setting up a high water alarm via float switch or sensor.

Electrical connection

Crucial safety information and steps for connecting the switchgear electrically.

Switchgear mains connection

Details how to connect the power supply to the switchgear, including rotating field.

Pumps mains connection

Explains the connection procedure for pump power supply and motor protection.

Winding temperature monitoring connection

Instructions for connecting temperature sensors for motor winding monitoring.

Leakage detection connection

Guidance on connecting a moisture probe for leakage detection.

Connection for level measurement signal transmitter

Details connecting float switches or level sensors for level measurement.

Connection of dry-running protection using a separate float switch

Explains connecting a float switch for dry-running protection.

Connection of the high water alarm using a separate float switch

Details connecting a float switch for high water alarm signaling.

Connection of automatic mode remote activation and deactivation (External OFF)

Describes connecting a contact for remote activation/deactivation of automatic mode.

Connection of level actual value display

Explains connecting for external display of the level sensor's actual value.

Connection of collective run signal (SBM), collective fault signal (SSM) or high-water alarm (HW)

Details connecting terminals for collective run, fault signals, or high-water alarms.

Connection for activating/deactivating an external control

Instructions for connecting a contact to activate/deactivate external controls.

Operation and function

Operating modes and operation principle

Explains the two operating modes and the general principle of pump actuation.

"Empty" operating mode

Details the 'Empty' mode for draining, activating pumps on rising level.

"Fill" operating mode

Details the 'Fill' mode for filling, activating pumps on falling level.

Operating principle

Describes automatic pump control based on fill levels and signal transmitters.

Menu control and structure

Explains how to navigate and control the switchgear via the operating knob.

Control

Describes the basic operation using the operating knob for selection and confirmation.

Set-up

Details the two menu areas: Easy menu for quick commissioning and Expert menu.

Initial commissioning

Lists essential checks before initial start-up, like installation and terminals.

Setting the operating parameters

Guides on setting various operating parameters through the menu structure.

Menu 1: Control parameters

Covers parameters for operating mode, start/stop delays, and limit values.

Menu 2: Communication parameters

Details communication settings for Modbus, BACnet, and GSM modules.

Menu 3: Pump activation

Explains settings for pump operating modes (OFF, MANUAL, AUTO).

Menu 3: Pump activation (continued)

Continues settings for pump operating modes and activation status.

Menu 4: Display of current settings and basic switchgear data

Lists parameters for displaying current operating values and system data.

Menu 5: Basic switchgear settings

Covers fundamental settings for communication, sensors, and signal outputs.

Basic settings

General settings for the switchgear, including communication parameters.

Communication

Provides overall communication settings for the switchgear.

Modbus

Details Modbus settings like baud rate, slave address, parity, and stop bits.

BACnet

Details BACnet settings like baud rate, slave address, parity, and stop bits.

GSM

Notes that GSM menu is active only if the optional module is installed.

Sensor settings

Covers sensor measurement range and type selection.

Menu 5: Basic switchgear settings (continued)

Continues settings for priority, signal detection, and limit values.

Priority when dry run and high water signals are present simultaneously

Sets priority between dry run and high water signals during simultaneous events.

Signal detection for level control

Configures signal detection for level control using float switches or level sensors.

Limit values

Sets limit values for dry run and high water conditions.

Dry run level

Specifies the threshold value for dry-running protection.

High water alarm level

Sets the threshold level for the high water alarm.

High water alarm delay

Configures the delay time for the high water alarm.

Running time monitoring of individual pumps

Enables or disables running time monitoring for individual pumps.

Max. running time of individual pumps

Sets the maximum permitted running time for individual pumps.

Behaviour in case of mains connection errors

Defines switchgear response to mains connection errors like phase loss.

Behaviour on activation of thermal motor winding monitoring and leakage detection

Sets pump response to thermal winding or leakage detection events.

Behaviour when "External OFF" contact is open

Determines switchgear reaction when the 'External OFF' contact is open.

Setting for signal outputs

Configures output signals for collective run and fault signals.

Collective run signal (SBM) function

Sets the status for the collective run signal (Ready or Run).

Collective fault signal function

Configures the logic (falling or rising edge) for the collective fault signal.

Pump cycling

Enables general or time-dependent pump cycling to prevent standstill.

Pump kick

Configures periodic test runs (pump kick) to prevent long standstill times.

Forced switching of the pumps in case of dry run or high water

High water level

Describes forced pump activation only for high water via a separate float switch.

Dry-running level

Explains that forced pump switch-off occurs regardless of the signal transmitter.

Standby pump

Standby pump

Details using a pump as standby, activated only on pump malfunction.

Operation in case of a fault to the level sensor

Operation in case of a fault to the level sensor

Describes pump deactivation and fault signaling when the level sensor fails.

Factory settings

Factory settings

Informs that the switchgear is pre-set with standard factory settings.

Commissioning

Level control

Covers installation of signal transmitters and setting switching points via menu.

Operation in potentially explosive areas

States the switchgear is not for explosive areas and warns of fatal injury risk.

Activating the switchgear

Guides on turning on the switchgear and checking initial operating parameters.

Rotation control of connected three-phase AC motors

Explains checking and setting the correct rotation direction for AC motors.

Checking the direction of rotation

Details how to perform a brief test run to check pump rotation direction.

If the direction of rotation is incorrect

Describes fault code E06 and how to correct incorrect rotating field issues.

Automatic mode on the unit

Explains how to activate automatic mode and its operation with signal transmitters.

Activating automatic mode on the unit

Steps to activate automatic mode via menu item 3.1.0.0.

Conduct during operation

Reiterates following safety laws and checking settings during operation.

Emergency operation

Describes manual switching of pumps in case of control failure.

Shutdown/disposal

Deactivating automatic mode on the unit

Procedure to deactivate automatic mode, putting the system in standby.

Temporary decommissioning

Covers temporary deactivation by switching off control and main switch.

Final shutdown

Details the procedure for final shutdown and the associated electrical dangers.

Final shutdown (continued)

Continues final shutdown steps, including switching off voltage and securing cables.

Return delivery/storage

Specifies packaging requirements for switchgear returned for shipping or storage.

Disposal

Provides guidance on environmentally responsible disposal of the product.

Maintenance and repair

Maintenance intervals

Outlines the recommended maintenance intervals for reliable operation.

Maintenance tasks

Lists essential maintenance tasks to be performed by qualified personnel.

Clean switchgear

Instructions for cleaning the switchgear using a damp cloth.

Inspect contactor contacts for melting

Details inspection of contactor contacts for melting by qualified personnel.

Repairs

Specifies that repairs must be carried out by authorized service centers.

Troubleshooting and possible solutions

Fault indication

Explains how faults are indicated via LEDs, display codes, and symbols.

Fault acknowledgement

Describes the procedure for acknowledging and resetting detected faults.

Fault memory

Details how the switchgear stores and allows access to the last 16 errors.

Error codes

Lists common error codes, their causes, and recommended solutions.

Further steps for troubleshooting

Advises contacting Wilo customer service for issues not resolved by the manual.

Appendix

Overview of individual symbols

Provides a comprehensive guide to the symbols used in the switchgear interface.

Overview of individual symbols (continued)

Continues the explanation of various symbols used in the switchgear interface.

System impedance tables

Presents tables detailing system impedances for different power ratings and starting types.

System impedance tables (continued)

Continues system impedance tables for 3~400 V, 2-pole, star-delta starting.

Spare parts

Advises on ordering spare parts and the information required for correct orders.

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