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Wilo SiBoost Smart Helix V Series - 10 Faults, Causes and Remedies

Wilo SiBoost Smart Helix V Series
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Installation and operating instructions Wilo-SiBoost Smart (FC) ... Helix V/... Helix VE/... Helix EXCEL 43
10 Faults, causes and remedies
Faults, particularly those affecting the pumps or
the control system, should only be remedied by
Wilo customer service or a specialist company.
NOTE!
The general safety instructions must be observed
when doing any maintenance or repair work. Also
follow the installation and operating instructions
of the pumps and the control device.
Fault Cause Remedy
Pump(s) do not start No mains voltage Check fuses, cables and connections
Main switch "OFF" Switch on the main switch
Water level in break tank too low, i.e.
low-water level reached
Check break tank inlet valve/inlet pipe
Low-water level switch has triggered Check intake pressure
Low-water level switch defective Check, if necessary replace the low-
water level switch
Electrodes incorrectly connected or sup-
ply pressure switch incorrectly set
Check installation or setting and correct
Intake pressure exceeds start-up pres-
sure
Check settings and
correct if necessary
Check valve closed at pressure sensor Inspect, open check valve
if necessary
Start-up pressure set too high Check setting and correct if necessary
Fuse defective Check fuses and replace if necessary
Motor protection has triggered Check set values against the pump or
motor data, measure current values and
correct setting if necessary. Check
motor for defects and replace if neces-
sary
Contactor defective Check and replace if necessary
Turn-to-turn fault in motor Check, if necessary replace motor or
have repaired
Pump(s) do not switch off
Intake pressure fluctuates severely Check intake pressure, if necessary take
measures to stabilise supply pressure
(e.g. pressure reducer)
Intake pipe blocked or shut off Check inlet pipe, if necessary remove
blockage or open check valve
Nominal diameter of inlet pipe too small Check the inlet pipe, increase the cross-
section for the inlet pipe if necessary
Inlet pipe incorrectly installed Check inlet pipe, if necessary change
pipe guide
Air in inlet Check, if necessary seal pipe. Vent
pumps
Impellers blocked Check pump, if necessary replace or have
repaired
Non-return valve leaking Check, if necessary replace seal or
replace non-return valve
Non-return valve blocked Check, if necessary remove blockage or
replace non-return valve
Gate valve in system closed or not suf-
ficiently open
Check, open the check valve completely
if necessary
Volume flow too large Check pump data and default values and
correct if necessary
Check valve closed at pressure sensor Inspect, open check valve if necessary
Switch-off pressure set too high Check setting and correct if necessary
Direction of motor rotation false Check the direction of rotation and cor-
rect by changing over the phases if
necessary
Switching frequency too high or flutte-
ring
Intake pressure fluctuates severely Check intake pressure, if necessary take
measures to stabilise supply pressure
(e.g. pressure reducer)
Intake pipe blocked or shut off Check inlet pipe, if necessary remove
blockage or open check valve
Nominal diameter of inlet pipe too small Check the inlet pipe, increase the cross-
section for the inlet pipe if necessary

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