Table of Contents
1 Introduction and Safety..............................................................................................................3
1.1 Introduction.......................................................................................................................... 3
1.2 Safety..................................................................................................................................... 3
1.2.1 Safety terminology and symbols.................................................................................3
1.2.2 Protecting the environment.........................................................................................4
1.3 User safety.............................................................................................................................4
1.3.1 Wash the skin and eyes................................................................................................5
2 Transportation and Storage...................................................................................................... 7
2.1 Examine the delivery........................................................................................................... 7
2.1.1 Examine the package................................................................................................... 7
2.1.2 Examine the unit............................................................................................................7
2.2 Transportation guidelines...................................................................................................7
2.2.1 Lifting methods............................................................................................................. 7
2.3 Storage guidelines...............................................................................................................7
2.3.1 Long term storage........................................................................................................ 8
3 Product Description................................................................................................................. 10
3.1 General description...........................................................................................................10
3.1.1 Operational limits....................................................................................................... 10
3.2 Nameplate information.....................................................................................................10
4 Installation................................................................................................................................. 12
4.1 Reference manuals............................................................................................................ 12
4.2 Field connections...............................................................................................................12
4.3 ground (earth) connections..............................................................................................12
4.4 Pump package location guidelines................................................................................. 12
4.5 Foundation requirements.................................................................................................13
4.6 Level the base on a concrete foundation ...................................................................... 13
4.7 Grout the baseplate...........................................................................................................14
4.8 Piping checklist.................................................................................................................. 14
5 Commissioning, Startup, Operation, and Shutdown.......................................................... 15
5.1 Preparation for startup...................................................................................................... 15
5.1.1 Prestartup checklist.................................................................................................... 15
5.1.2 Final installation checks............................................................................................. 16
5.1.3 Final adjustments........................................................................................................16
5.2 Pump station startup......................................................................................................... 16
5.2.1 Confirm the job site voltage......................................................................................16
5.2.2 Connect the storage tank.......................................................................................... 17
5.2.3 Optional water level control relay............................................................................ 17
5.2.4 Check for available suction water.............................................................................19
5.2.5 Start the package........................................................................................................19
5.2.6 Check the pump rotation...........................................................................................19
5.2.7 Set the system operating pressure...........................................................................19
5.2.8 Enter the setup menu.................................................................................................19
5.2.9 Test the package.........................................................................................................20
6 Maintenance..............................................................................................................................21
6.1 Precautions......................................................................................................................... 21
Table of Contents
TECHNOForce e-HV Mechanical Installation, Operation, and Maintenance Manual 1