5-6
MANUAL STARTER
CHECKING THE MANUAL STARTER
1. Check:
Start-in-gear protection lever
Cracks/wear/damage
Replace.
2. Check:
Drive pawl
Cracks/wear/damage
Replace.
Drive spring
Damage
Replace.
3. Check:
Sheave drum
Cracks/wear/damage
Replace.
4. Check:
Return springs
Damage
Replace.
5. Check:
Starter wire
Frayed/wear/damage
Replace.
NOTE:
When replacing the starter wire, cut it to
the specified length and then burn its end
so it will not unravel.
Apply water resistant grease onto the
new starter wire.
ASSEMBLING THE MANUAL STARTER
1. Install:
Starter spring
1
WARNING
When installing the starter spring onto the
starter case, use care so that the starter
spring does not pop out. To help the spring
stay compressed, wind it from the outside,
one turn each time.
Starter wire length:
1,500 mm (59.1 in)
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