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YASKAWA SIGMA 5 User Manual

YASKAWA SIGMA 5
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3 Maintenance
3.3 Lubrication and Maintenance Schedule
3-2
163475-1CD
163475-1CD
MHTH Postioner
SIGMA V
3.3 Lubrication and Maintenance Schedule
3.4 Resetting Axis To Home Position
Resetting the MHTH Headstock axis to Home position is typically done
during initial installation or after the servo motor is serviced.
To reset Home position, proceed as follows:
1. Place robot in TEACH MODE and slowly jog axis until homing pin hole
on
adaptor plate is accessible.
2. Install homing pin into homing pin hole in adaptor plate.
3. Jog the axis slowly until homing pin just touches stationary edge of
s
tructure. If you jog the axis too far, the pin will bend, causing an
inaccuracy. Slowly jog the axis in reverse until pin is straight, but still
touching the edge of structure.
4. Place the programming pendant in MANANGEMENT MODE.
5. Press the TOP {MENU} key on the programming pendant.
6. Cursor to {ROBOT} and press [SELECT].
7. Cursor to HOME POSITION and press [SELECT].
Table 3-5: Lubrication and Maintenance Schedule
Inspection Item Frequency Inspection Operation
Physical Damage Daily Check for physical damage; this indicates a
l
oad collision and is evidence of misuse.
Excessive or
u
nusual noise
Daily Listen for grinding, excesseive or irregular
noise. Contact Yaskawa Motoman Service
Department at (937) 847-3200.
Weld Brushes First Week Check for dirt and ensure full contact with
fa
ce plate
Weekly Check for dirt and ensure full contact with
fa
ce plate
Cleaning As required Clean with dry cloth or compressed air.
Positioner Axis
Mo
tor Connectors
1,000 H
6,000 H
12,000 H
Check for loose connections. Tighten if
ne
cessary.
Reducer 6,000 H Grease at 6,000 H with Motoman
P/N 132412-1 Molywhite RE00.
Reducer 12,000 H Replace grease at 12,000 H with Yaskawa
M
otoman P/N 132412-1 Molywhite RE00.
Reducer 20,000 H
or 5 years
Flush and relubricate with Yaskawa
M
otoman P/N 132412-1 Molywhite RE00.
Limit Switch
Ac
tuator
6,000 H
12,000 H
Check for damage and looseness. Tighten
and check the actuator movement.
Slewing Bearing Monthly Grease with Motoman Yaskawa
P/N 133174-2 Kluber #039067, Lubricate
3
000 or equivalent. Apply lubricant to
bearing with suitable brush.
21/28

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YASKAWA SIGMA 5 Specifications

General IconGeneral
TypeServo Amplifier
Rated Output Power50 W to 15 kW
Humidity90% RH or less (non-condensing)
Communication InterfaceMECHATROLINK-II, MECHATROLINK-III, EtherCAT
FeedbackIncremental Encoder, Absolute Encoder
SeriesSIGMA-5
Feedback Resolution20-bit
Protection FunctionsOvervoltage, Overcurrent, Overload
Ambient Temperature0°C to 40°C (32°F to 104°F)
Storage Temperature-20 to 85°C
Vibration Resistance5.9 m/s² (0.6G)

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