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’04 YZF-R1
YEC ’04 YZF-R1 User Manual
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- 11 -
The clutch boss has been surfac
e-treated f
or im
prov
ed durability
.
Use nine (9) 5VY
-16321-00 plat
es as friction plates
.
11.
A
CM Rotor
Pa
r
t
s
L
i
s
t
No
.
P
AR
T No
.
P
ART NAME
Q’TY
REMARKS
1
5SL-81450
-70
RO
T
OR
1
1
2
2
2
90159-06009
5VY
-16351-00
5VY
-16325-00
5VY
-16321-00
90179-20007
90208-20001
INST
ALL STD P
AR
TS
DIRECTION OF ONE-W
A
Y CLUTCH RO
T
A
TION
14
16
Table of Contents
Default Chapter
3
Table of Contents
3
Standard Specifications
5
Kit Parts
6
Basic Kit Set Contents
6
Engine Parts
6
Maintenance Set (5VY-MAINT-70)
6
Spark Plugs
7
AIS Plug Set (5VY-A4890-70)
7
Gaskets
8
High-Lift Camshaft, Valve Spring
9
Standard-Lift Camshafts
10
Flat Valve Set (5VY-A2100-70)
11
Sub-Radiator Set (5VY-A240A-70)
12
Funnel Set (5VY-A4460-70)
13
Clutch Spring, Clutch Boss
14
ACM Rotor
15
Engine Control Unit (ECU)
16
Wire Harness
27
Headlight Harness Set (5VY-F4350-70)
27
Chassis Parts
29
Oil Catcher Tank Set (5VY-C1707-70)
29
Chassis Protector Set (5VY-C117G-70)
30
Rear Suspension Spring
30
Front Fork Spring Set
31
Front Disk Assembly (5VY-2581T-70)
32
Front Wheel Attachment Set
33
Rear Arm Attachment Set, Rear Wheel Attachment Set
34
Sprocket, Sprocket Nut
38
Throttle Set (5VY-C6300-70)
38
Footrest Set (5VY-C7400-70)
40
Front Stay Set (5VY-C8350-70)
42
Other
43
Valve Seat Cutter Set
43
Installation Precautions
44
Checking the Valve Seats
44
Selecting the Crankshaft Bearing
46
Selecting the Connecting Rod Bearing
47
Installing the Piston, Piston Ring and Connecting Rod
49
Crankcase Installation
51
Cylinder Head Tightening (Calibrated Wrench Tightening Method)
52
Camshaft Installation
53
Cam Chain Tensioner Installation
54
Engine Mounting
55
Front Axle Installation
56
Headlight Cord Wiring Diagram
60
2004 YZF-R1 Wiring Diagram
61
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YEC ’04 YZF-R1 Specifications
General
Brand
YEC
Model
’04 YZF-R1
Category
Motorcycle
Language
English
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