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York MILLENNIUM Y24 User Manual

York MILLENNIUM Y24
140 pages
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CONTENTS
NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . 8
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS HEATING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
GAS FURNACE OPERATING INSTRUCTIONS. . . 68
MILLENNIUM SEQUENCE OF OPERATION . . . . . 70
TROUBLESHOOTING A MILLENNIUM SIMPLICITY
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
THE MILLENNIUM SIMPLICITY CONTROL. . . . . . 96
SIMPLICITY PROGRAMMING OPTIONS. . . . . . . 106
SETTABLE SYSTEM PARAMETERS. . . . . . . . . . 106
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . 131
See the following pages for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
Installer should pay particular attention to the words: NOTE,
CAUTION, and WARNING. Notes
are intended to clarify or
make the installation easier. Cautions
are given to prevent
equipment damage. Warnings
are given to alert installer
that personal injury and/or equipment damage may result if
installation procedure is not handled properly.
INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
MILLENNIUMâ„¢ ROOFTOP
25, 30 & 40 TON
102777-YIM-E-0206
MODELS: Y22
Y23
Y24

Table of Contents

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York MILLENNIUM Y24 Specifications

General IconGeneral
Cooling Capacity24000 BTU/h
EER10.5
RefrigerantR-410A
TypeSplit System
Sound Level50 dB(A)
WeightIndoor: 13.5 kg, Outdoor: 52 kg
Power Supply208-230V, 1Ph, 60Hz

Summary

Notes, Cautions, and Warnings

General Unit Information

Safety Considerations

Important safety information and warnings for installation and servicing of HVAC equipment.

Notes, Cautions, and Warnings

Installer attention to specific terms like NOTE, CAUTION, and WARNING.

Gas Leak Emergency Procedures

Emergency procedures to follow if a gas leak is detected.

Installation Limitations and Location

Installation Code Compliance

Conformance requirements for installation codes and standards (ANSI, NFPA).

Rigging and Handling Procedures

Power and Control Wiring

Power Wiring Details

Requirements for field wiring, disconnect switches, and branch circuits.

Gas Heating System

Gas Piping and Connection

Sizing of gas piping based on flow rate, gravity, and length, following codes.

Performance Corrections

Altitude and Temperature Correction Factors

Data and examples for correcting CFM, static pressure, and power.

Start-Up Procedures

Supply Air Drive Adjustment

Drive Adjustment Procedure

Steps to adjust blower speed by changing motor sheave pitch diameter.

Gas Furnace Operating Instructions

Lighting and Shutting Down Burners

Step-by-step instructions for igniting and safely shutting down the gas furnace.

Post-Start Gas Checks and Pressure Adjustment

Essential checks after energizing the heating section and adjusting gas pressure.

Burner and Gas Input Service

Gas Input Measurement

Procedure for measuring natural gas consumption using a test dial meter.

Millennium Sequence of Operation Overview

Unit Controls Logic

Cooling Stage Operation

How cooling stages are enabled based on ambient temp and head pressure control.

Economizer and Exhaust Options

Morning Warm-Up and VAV Control

Head Pressure Control

Head Pressure Control Description

How head pressure control manages condenser fan speed for cooling.

Head Pressure Control Sequence

Step-by-step operation of head pressure control during cooling.

Air Proving Switch (APS) Operation

APS Function and Alarms

How the APS verifies fan operation and triggers alarms.

Fan Delays and Comfort Ventilation

Comfort Ventilation Mode Explanation

Using economizer to maintain SAT within setpoints for improved comfort.

Comfort Ventilation Setpoints and Economizer Control

Economizer Control in Comfort Ventilation

How economizer modulates dampers to maintain SAT within band.

Staging Control During Comfort Ventilation

Staging Logic for SAT Maintenance

How compressors or heating stages are added or removed to maintain SAT.

Hydronic Heat, Cooling Lockout, and CV Operation

Cooling Lockout on OAT

How OAT is used to disable cooling when too low.

Water Coil Freeze Stat (FSI)

Function of the freeze stat and its effect on hot water valve and economizer.

Compressor Staging and Economizer Mode

Economizer Mode Interaction

How economizer interacts with thermostat and SAT control.

Heating Operation and Sensor Inputs

VAV Space Sensor Operations

VAV Operation Modes

Duct Pressure and Morning Warm-Up Control

Supply Duct Pressure Control Algorithm

Algorithm for controlling supply duct static pressure via VFD or vanes.

Morning Warm-Up Control Algorithm

Control logic for Morning Warm-Up and VAV heating function.

Excessive Supply Air Temperature (SAT) Control

Excessive SAT Control Logic

How excessive SAT in cooling is managed and prevented.

Economizer Loading Operation

How economizer loading minimizes SAT swings during cooling.

Economizer Operation and SAT Setpoints

Economizer Sensor Configuration and Control

Economizer Method Selection Criteria

Criteria for choosing the best free cooling decision strategy.

SAT Control with Economizer

PI algorithm for controlling SAT using economizer.

Economizer and Compressor Interaction

Compressor Control with Economizer

How economizer affects compressor operation and staging.

Compressor Staging and Economizer Loading

Economizer Loading Function in Cooling

Economizer Loading Algorithm in Cooling

How the PI algorithm adjusts SAT using economizer in cooling.

Economizer Loading in Heating

Heating Mode Economizer Loading

How economizer loading works in heating and its benefits.

Demand Ventilation Control

Demand Ventilation IAQ Control

How IAQ sensor input controls economizer for ventilation.

Exhaust Fan Control Options

Proportional Exhaust Control

Proportional control of exhaust using EAD and building pressure.

Exhaust Fan Control Options (Continued)

ERV, Scheduling, and Compressor Monitoring

Compressor Status Monitoring

Monitoring compressor status via VAC circuits and safety switches.

Troubleshooting Simplicity Control

Status LED Chart Interpretation

Flashing patterns indicating unit status and errors.

Failure Modes and Error Histories

How the control stores and manages error data.

Sensor Failures and Default Operation

Sensor Failure Handling

How the control responds to failures of various sensors (SAT, RAT, OAT, etc.).

Specific Sensor Failure Scenarios

Specific operation when SAT, RAT, OAT, or Humidity sensors fail.

Sensor Failure Troubleshooting

Space, Building, Duct, IAQ Sensor Failures

Response to failures of space, building pressure, duct static, and IAQ sensors.

System Errors and Simplicity Control Introduction

System Error Conditions

Specific errors like SAT failure, Fan failure, Compressor trip, etc.

Simplicity Controller Diagnostics

Status Indicators and Push Buttons

Using LEDs and buttons for diagnostics and status checks.

Error History and Data Access

How the control stores alarms and maintenance data.

Controller Memory and Software Terminology

Software Terminology and PI Algorithm

Understanding PI algorithm and software terms like EPROM.

Analog to Digital Conversion

Optional ModLINC Translator and Component Description

Simplicity Control Wiring, Acronyms, and Inputs

Simplicity Control Analog Inputs (AI)

Analog Input Details

Descriptions of AI points like ST, OAT, OAH, SAT, RAT, RAH, DPS, BPS.

Simplicity Control Outputs

Simplicity Control Inputs Table

Simplicity Control Input Specifications

Detailed list of all Simplicity control inputs and their specifications.

Simplicity Programming Options

Initial Setup and Settable Parameters

Simplicity Control Parameters - Cooling and Economizer

Economizer and Outside Air Enthalpy Setpoints

Simplicity Control Parameters - Humidity and Setpoints

Simplicity Control Setpoints - Timing and Lockouts

Simplicity Control Parameters - Heating/Cooling Setpoints

Simplicity Control Setpoints - Freeze Protection and OAT Lockout

Simplicity Control Parameters - Comfort and Fan Delays

Simplicity Control Parameters - Heating and Sensor Enable

Simplicity Control Parameters - Ventilation and Testing

Run Test and Commissioning

Procedure for the Run Test commissioning function.

Service - Refrigeration System

Refrigerant Charge and TXVs

Information on refrigerant charge, TXVs, and moisture/liquid sight glass.

Filter Drier and Compressor Protection

Filter drier replacement and compressor protection features.

Gas Furnace Safety Features

Combustion Air Proving and Rollout Protection

Safety features for combustion air and furnace rollout detection.

Maintenance Procedures

Gas Burner and Flue Maintenance

Flue System Maintenance and Owner Approval

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