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General safety guidelines for installation, operation, and maintenance.
Explanation of safety symbols used in the document.
Information regarding document updates and changes.
Lists revisions made to the document.
Lists related manuals and their form numbers.
Describes the CBM service plan for chiller maintenance.
Explains the model number nomenclature for chiller characteristics.
Introduction, restrictions, and construction drawing usage for chiller installation.
Procedures for unit inspection, site selection, foundation, and rigging.
Tables detailing unit weights and overall dimensions.
Procedure for positioning, installing, and leveling isolator pads.
Instructions for installing optional spring isolator assemblies for the unit.
Details shipping configurations and procedures for reassembling disassembled chillers.
Step-by-step procedures for assembling units shipped disassembled.
Procedure for assembling units shipped in Form 7 configuration.
Procedure for assembling units shipped in Form 8 configuration.
Procedure for evacuating and dehydrating the chiller system.
Guidelines for piping connections, alignment, and water systems.
Requirements for installing refrigerant relief vent piping to the atmosphere.
Details on factory-installed piping and field wiring for unit control and power.
Guidelines for insulation and the procedure for requesting start-up service.
Checklist items for chiller, water piping, refrigerant relief piping, and electrical wiring.
Checklist items for testing, evacuation, charging, and site conditions.
Checklist for startup readiness and reference to control center manuals.
Procedures for chiller startup, operational checks, and importance of log sheets.
Leak checking, operating personnel instructions, and maintenance review.
Overview of the chiller package, its components, and basic operational principles.
Function of variable orifice, oil system description, and oil filter details.
Explanation of the oil eductor circuit for managing oil in the refrigerant.
Path of refrigerant and how capacity control is achieved.
Identifying maintenance needs and understanding safety shutdown causes.
Procedures for stopping the system and for prolonged shutdowns.
Lists daily, weekly, quarterly, semi-annual, and annual operating inspection tasks.
Overview of maintenance requirements and schedules for YR Chillers.
Procedures for checking, changing, analyzing oil, and checking oil levels.
Procedures for oil charging, temperature control, and oil filter replacement.
Detailed procedures for replacing oil filters and filter driers.
Procedures for refrigerant charge, leak checking, and pressure connections.
Maintaining shells, water treatment, and tube cleaning procedures.
Mechanical cleaning of condensers and information on evaporator tubes.
Procedures for testing motor insulation and checking system for leaks.
Procedures for evacuating, dehydrating, and checking refrigerant charge.
Handling refrigerant, identifying tube fouling, and leak testing procedures.
Compressor checks, vibration analysis, and electrical controls inspection.
Maintenance for compressor, testing, water systems, and oil return.
General approach to diagnosis and troubleshooting compressor/oil system problems.
Tables for converting pressure and temperature values for R-134a.
Tables for converting temperatures between Celsius and Fahrenheit.
Factors for converting English units to common SI Metric values.
General
