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Edition 2 Page iii

Feb/2013

Contents

(Thank you letter) ........................................................................................................................... i

Contents ....................................................................................................................................... iii

About This Manual ........................................................................................................................ v

Safety .......................................................................................................................................... vii

Introduction ................................................................................................................................ 1

1.1 INTRODUCTION ......................................................................................................... 1

1.2 OPERATOR OBSERVATION ..................................................................................... 1

1.3 WIRE-ROPE INSPECTION RECORD ........................................................................ 3

1.4 ENGINE MAINTENANCE ........................................................................................... 4

1.5 ENGINE RADIATOR MAINTENANANCE ................................................................... 7

1.6 TRANSMISSION MAINTENANCE .............................................................................. 8

1.7 AXLE MAINTENANCE .............................................................................................. 10

1.8 TIRE MAINTENANCE ............................................................................................... 11

1.9 BRAKE SYSTEM MAINTENANCE ........................................................................... 14

1.10 AIR SYSTEM MAINTENANCE ................................................................................. 15

1.11 BATTERY MAINTENANCE ....................................................................................... 15

1.12 FUEL, COOLANT AND TORQUE CONVERTER HYDRAULIC TRANSMISSION

OIL ............................................................................................................................. 16

1.13 LUBRICATION .......................................................................................................... 17

1.14 HYDRAULIC OIL ....................................................................................................... 24

1.15 GEAR OIL

................................................................................................................. 28

1.16 LUBRICATING GREASE .......................................................................................... 30

1.17 LUBRICATING POINTS ............................................................................................ 31

1.18 ADJUST, CLEAN AND REPLACE THE PARTS ....................................................... 33

1.19 BATTERY MAINTENANCE AND SERVICE ............................................................. 50

1.20 BATTERY MAINTENANCE – WINTER .................................................................... 51

1.21 OPERATION IN WINTER ......................................................................................... 52

1.22 OPERATION IN SUMMER ........................................................................................ 53

Troubleshooting ............................................................................................................................ 1

Zoomlion RT60 Maintenance And Service Manual

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